Tag Archives: Papua New Guinea

Monadelphous bolsters Pilbara iron ore order book

Equipment maintenance, Mine operation news, Mineral processing, Mining services, Precious metals, Steel and iron ore, Water management, , , , , , , , ,

Monadelphous Group has added another A$150 million ($101 million) worth of construction and maintenance work in the resources and energy sectors to its portfolio after being awarded contracts from the likes of BHP, Rio Tinto, Fortescue Metals Group and Newcrest Mining.

The company is set to continue its stay in the Pilbara of Western Australia having secured a contract under its existing BHP Western Australia iron ore (WAIO) asset panel framework agreement associated with the dewatering of surplus water at Mining Area C (Yandi mine, pictured).

Close by, it has received a three-year contract with Rio Tinto for the provision of maintenance services and minor projects on its Pilbara marine infrastructure, and one-year extensions to its two existing fixed plant maintenance and shutdown crane services contracts with Fortescue.

In addition, Monadelphous has been appointed to BHP’s WAIO Site Engineering Panel for a further two-year term, to provide civil, structural, mechanical, piping and marine services at its mine site and port operations in the Pilbara.

In Papua New Guinea, meanwhile, Monadelphous has sealed a new three-year contract to provide minor capital project services, including civil, mechanical, structural, piping, and blast and paint at Newcrest Mining’s gold mining operations on Lihir Island. The company has been providing services at Lihir Island since 2017.

Added to this is a four-year contract to continue providing mechanical and electrical maintenance and turnaround services for a customer’s midstream operations in the Queensland, Australia, coal seam gas market.

OK Tedi boosts operator safety with new Immersive Technologies collaboration

Base metals, IoT, Mining equipment, Mining safety, Precious metals, , , , , , , , , ,

Immersive Technologies and OK Tedi have established the first fully-integrated Operator Performance Analytics (OPA) system as part of the Papua New Guinea miner’s focus on operator safety, Immersive says.

Following the successful delivery of continuous improvement projects and managed services by Immersive, OK Tedi opted to establish an OPA installation on-site with the dual goals of improving safety and machine care among their operators, Immersive, which is now part of Komatsu Ltd, said.

Using the OPA electronic operator scorecard, OK Tedi was able to drill down to individual operator performance indicators. These indicators can be used to see how an operator compares with their peers or are trending over time. “Ranking of all operators additionally provides a unique opportunity to motivate personal ownership of safety statistics and performance, while providing management an effective tool to identify training needs to improve overall mine site productivity,” Immersive said.

OPA data can also be filtered specific to machine errors, performance on different machines, performance over time and training history to locate the root cause of a performance trend. An initial dataset was analysed using six months of machine operational data from the field and simulator data, with this data used to identify outlier operators in terms of risk rating or performance against key metrics (such as spot time, average speed loaded and average tonnes per km/h).

Masket Siune, Superintendent Mine Business Improvement & Training OK Tedi, said: “OPA has enabled quicker analysis of mine operator performance to identify trends or patterns to mitigate risk relating to equipment reliability and operator productivity metrics.

“We now have a reliable operator data platform that gives real comprehensive data view to approach our operators and discuss training development needs or for reward and recognition for the outstanding performance based on both risk and productivity criteria.”

With multiple operational data sources integrated within OPA, OK Tedi easily identified a high incidence of high peak frame bias events, therefore prioritising simulator training for those operators contributing the highest error counts, Immersive said. Once underperforming operator groups or individuals are identified, these can be selected and assigned to a training needs analysis report.

Simulator training can then be conducted and training data automatically sent back to OPA —without manual intervention. Typical training scenarios for errors could require operators to navigate loaded trucks over rough road conditions or load and dump using the correct procedure. In turn, this can be used for assessment of training retention and impact.

Alex Da Silva, Global Professional Services Manager at Immersive Technologies, said: “At OK Tedi, analysis that previously took days or weeks, now takes minutes, integrating disparate data systems with simulator generated data provides a single, powerful platform for workforce development planning.”

OK Tedi, which mines copper, gold and silver in the Western province of PNG, plans to extend the use of OPA to additional machines types to further support its operations, according to Immersive.

GR Engineering to take on Woodlark gold process plant in PNG

Comminution of minerals, Mineral processing, Mineral project development, Mining equipment, Mining project news, Mining services, Precious metals, , , , , , , ,

GR Engineering Services looks like being rewarded for all of its hard work in Papua New Guinea (PNG) with the engineering, procurement and construction (EPC) contract for Geopacific Resources’ Woodlark gold project.

The ASX-listed mine developer says it has issued GR Engineering with an EPC letter of intent for the 2.4 Mt/y carbon in leach (CIL) process plant (modelled above), tailings line and other supporting infrastructure at the PNG project.

The final EPC contract is expected to be in the form of a guaranteed maximum price and will be signed following agreement of the final terms and conditions, Geopacific said.

“The company has selected an EPC contracting structure to de-risk the largest component of the capital expenditure requirement. Other remaining establishment capital costs also include site-based infrastructure and a mining fleet,” the company added.

In the meantime, Geopacific says it may instruct GR Engineering to commence an early works program to procure tenders and pre-order long lead time items such as the SAG and ball mills.

The processing plant will be constructed between the Kulumadau and Busai pits which are around 4 km apart. The project currently has 1 Moz in gold reserves, with significant upside from the 600 km² exploration licence, Geopacific said. The grade for the first five years is over 1.5 g/t Au with all-in sustaining costs estimated at A$866/oz ($586/oz).

GR Engineering is currently finishing off work on a crusher replacement project for Ok Tedi Mining in PNG.

Geopacific Managing Director, Ron Heeks, said: “GR Engineering has a strong reputation in successfully designing and constructing processing plants on time for a guaranteed maximum price. Geopacific is confident that their recent experience in PNG and strong track record in constructing similar projects will greatly de-risk the construction of Woodlark. We look forward to finalising the EPC contract, and advancing the development of Woodlark.”

GR Engineering Managing Director, Geoff Jones, said: “Our clients are increasingly seeking certainty and a track record of performance and GR Engineering has been able to demonstrate this to Woodlark, including by reference to its successful project outcomes in the turnkey design and construction of mineral processing plants in the gold sector.”

OEV acquires Nautilus production support vessel

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Ocean Energy Ventures (OEV), a subsidiary of the MDL Energy group of companies, together with Quippo Oil and Gas, has acquired the newly built production support vessel previously destined for Nautilus Minerals and its Solwara 1 copper-gold marine mining project off the coast of Papua New Guinea.

The contract for the hull MW301-1 was originally signed in Shanghai, China, on July 26 and became effective on September 3.

The vessel, now re-dubbed ‘Amaya Explorer’, was originally ordered by Marine Assets Corp (MAC) against a five-year contract with Nautilus Minerals.

OEV said: “OEV’s dialogue for the charter of the vessel to Nautilus Minerals was terminated on October 5, 2018, and Nautilus have been instructed to remove all of their equipment off the vessel. OEV is now re-purposing the vessel.”

Kulpreet Sahni, CEO of MDL Energy, said: “We are delighted to have concluded the contract for the purchase of Fujian Mawei hull MW301-1. The vessel hull fits well with our future plans and we are excited about this first step on a new journey for us.”

MDL Energy calls itself an offshore shipping investment organisation with added capability to design, build and deliver vessels for offshore operators using in-house resources. It offers solutions for offshore oil and gas operations, tailored to the specific needs and requirements of its clients.

Nautilus said on December 2 it was currently negotiating the terms of an agreement with arm’s length third parties to fund the acquisition of the PSV Nautilus previously arranged to be procured through MAC and the integration costs of installing the mining equipment on the PSV.

Wafi-Golpu Memorandum of Understanding signed

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Harmony Gold Mining Co and its Wafi-Golpu joint venture (WGJV) partner Newcrest Mining have signed a Memorandum of Understanding (MOU) with the Independent State of Papua New Guinea.

The MOU is an affirmation of the parties’ intent to proceed with the Wafi-Golpu project, subject to finalisation of the permitting process and Harmony and Newcrest board approvals. It establishes the framework for the parties to progress the permitting of Wafi-Golpu as quickly as practicable in accordance with applicable regulatory processes.

The MOU provides a framework of key terms to be included in the Mining Development Contract and other related agreements with the state, including provision for stability to underpin the significant long-term investment required to develop and operate the project.

The agreement also re-affirms the intention of the parties to complete the permitting process and achieve grant of a Special Mining Lease by 30 June, 2019.

“This MOU is an important step in progressing the permitting of the Wafi-Golpu project. I wish to thank Prime Minister O’Neill and his government for the constructive manner in which they have worked with the WGJV partners and for the commitment demonstrated in advancing this important project in the best interests of the people of Papua New Guinea and shareholders,” said Peter Steenkamp, Chief Executive Officer of Harmony.

He added: “Our joint understanding of the terms and timeline that we are working towards as set out in the MOU is central to the commencement of the initial work programme. Harmony is committed to make a meaningful contribution to the social and economic development of Papua New Guinea and we look forward to continue working with the government and people of Papua New Guinea to complete the permitting process.”

As a result of entering into the MOU, the WGJV is completing approval processes to commence a substantial work programme, including the establishment of underground access for further drilling of the Golpu deposit and the construction of a bridge over the Markham River, which is an integral feature of the proposed new Northern Access road from the Highlands Highway to the mine site.

The MOU recognises that development of the Wafi-Golpu project will be of major economic significance to the people of Papua New Guinea, and encourages the development of the project in a way which will contribute to the advancement of the social and economic welfare of the people of Papua New Guinea, while also providing a viable and stable foundation for the long term development of the Project by the WGJV.

The Golpu deposit is located approximately 65 km southwest of Lae in the Morobe Province of PNG, which is the second largest city in PNG and will host the Wafi-Golpu export facilities. The proposed mine site sits at an elevation of some 200 m above sea level in moderately hilly terrain and is located near the Watut River about 30 km upstream from the confluence of the Watut and Markham rivers.

The feasibility study update was released in March 2018. Project economics set out in that demonstrate significant free cash flow generation. Once in production, the asset has the potential of being one of the lowest decile cost copper-gold producers.

The WGJV submitted an Environmental Impact Statement for the project to the relevant PNG regulatory authority, Conservation and Environment Protection Agency in June 2018. Consultation with the regulatory authority, community and other stakeholders is ongoing.

The project has mineral resources estimated to contain 26 Moz of gold, 8.8 Mt of copper and 48 Moz of silver. This includes ore reserves for the Golpu deposit estimated to contain 11 Moz of gold and 4.8 Mt of copper.

Currently, the Wafi-Golpu project includes the Golpu copper-gold porphyry deposit, the Nambonga copper-gold porphyry deposit and the Wafi high sulfidation epithermal gold deposit.

Exploration activity to date has shown that the Wafi-Golpu tenements host one of the highest grade porphyry copper systems in southeast Asia (the Golpu deposit).

The Golpu deposit is one of several porphyry ore bodies identified along the 25 km long Wafi-Transfer. Newcrest and its joint venture partner are actively exploring this highly prospective terrain for additional deposits.

The plan is to develop the Nambonga decline and twin underground access declines to access the orebody in which three block caves and associated services and infrastructure will be developed, including a portal terrace, the Watut process plant, power generation facilities, laydown areas, water treatment facilities, wastewater discharge and raw water make-up pipelines, raw water dam, sediment control structures, roads and accommodation facilities. Block caving is the proposed mining method.

The project area comprises three main areas of proposed activity:

  • Mine area – The proposed mine area is located on the northern side of the Owen Stanley Ranges of PNG, approximately 65 km from the Port of Lae, in the foothills of the Watut River catchment. The elevation of the Mine Area ranges from about 100 m above sea level (mASL) to 380 mASL. Most of the area is steep and mountainous, and is covered by dense tropical rainforest.
  • Infrastructure corridor – The proposed corridor is situated on the floodplains of the Watut and Markham rivers and includes the Mine Access Road. The proposed 32 km long Northern Access Road connects the Mine Access Road to the Highlands Highway. A concentrate pipeline extends from the Mine Area to the Coastal Area.
  • Coastal Area – This includes the proposed Port Facilities Area and the proposed Outfall Area. The proposed location of the filtration plant and associated materials handling and ship loading facility is the Port of Lae and the Outfall System comprising the mix/de-aeration tank and associated facilities is located some 6 km to the east of the port, in close proximity to the Markham River estuary on the Huon Gulf.

Harmony and Newcrest each currently own 50% of Wafi-Golpu through the WGJV. The State of PNG retains the right to purchase, at a pro rata share of accumulated exploration expenditure, up to 30% equity interest in any mineral discovery at Wafi-Golpu, at any time before the commencement of mining. If the State of PNG chooses to take-up its full 30% interest, the interest of each of Harmony and Newcrest will become 35%.