Tag Archives: vanadium

TNG and SMS to investigate hydrogen use for Mount Peake project

TNG Ltd is participating in a ground-breaking project with its German-based strategic engineering partner, SMS group, which could lead to the production of a carbon-neutral product from its Mount Peake vanadium-titanium-iron project in the Northern Territory of Australia.

Under the agreement, TNG will partner with SMS to develop technology to produce green hydrogen from various renewable, secondary or fossil hydrocarbon sources by means of plasma pyrolysis.

SMS, TNG says, is already advanced in its understanding of such technology and will manage all development activities and, specifically, apply the technology to TNG’s TIVAN® Process (plant layout above).

The TIVAN process, developed by the two companies and Perth, Australia-based metallurgical consultants METS and the CSIRO, has been primarily designed for hydro-metallurgical extraction of vanadium, preferably as vanadium pentoxide, from a titanomagnetite orebody and also for separating the titanium and iron, preferably as ferric oxide and titanium dioxide.

SMS is to provide a fully detailed development program in support of the specific resourcing required from both parties under the agreement, TNG says.

The plasma pyrolysis technology, which consumes roughly one-third of the electricity required to produce the same amount of hydrogen by electrolysis of water, could be the preferred reduction agent for TNG’s TIVAN Process, marking an important step in the company’s roadmap towards achieving a net zero carbon footprint for TIVAN, TNG said.

“The technology also has the potential to be applied for the production of hydrogen and syngas from various fossil, biogenic and waste materials, opening up additional potential business opportunities for TNG and SMS in the fast-growing space of the hydrogen and e-fuels economy, and outside the company’s proposed core titanium-vanadium-iron business,” it added.

A by-product of this process is anticipated to be highly-pure carbon black powder, which currently sells at approximately $1,000/t. Possibilities to produce graphene and/or carbon nanotubes from this powder will also be investigated in parallel by SMS.

Mount Peake is currently expected to process ore through a 2 Mt/y plant to produce 700,000 t/y of magnetite concentrate, which could then be turned into 100,000 t/y of titanium dioxide, 6,000 t/y of vanadium pentoxide and 500,000 t/y of iron oxide fines.

The agreement is not expected to impact the front-end engineering and design (FEED) study completion and delivery of the turnkey engineering, procurement and construction proposal from SMS.

TNG said: “The company’s primary focus remains on progression and completion of the remaining engineering and design work streams for the Mount Peake project, including the current FEED study. The hydrogen technology development program will be progressed in parallel, and, subject to confirmation of technical and commercial feasibility and integration with project development planning, has potential application for further optimisation of the Mount Peake project.”

TNG’s Managing Director & CEO, Paul Burton, said: “There is a huge amount of momentum globally moving towards a hydrogen-based economy, and this is an exciting opportunity for TNG while at the same time has the potential to move our TIVAN Process towards carbon-neutral which is important as we continue on our pathway to secure TNG’s position as a sustainable metals producer.

“We believe that being able to use a carbon-neutral product in our patented TIVAN process will be a further significant advantage to TNG in relation to other competing technologies used for the extraction of high-quality titanium, vanadium and iron products from titanomagnetite ores, sands and slags.”

SMS’ Senior Vice President of Strategic Project Development, Herbert Weissenbaeck, said: “From SMS’ perspective, the future of the metallurgical industry will rely on low-cost renewable electrical energy, as well as carbon-neutral means of energy transport and storage. Hydrogen, being a very efficient and carbon-free reduction agent, is thus obviously in the focus of many of our ongoing R&D efforts.

“Co-developing our plasma pyrolysis technology with TNG, which could reap immediate benefits in the form of effectively decarbonising TIVAN, is an exciting next step towards green, H2-based metallurgy, and we are looking forward to jointly turning it into industrial reality at TNG’s Darwin processing plant, soon.”

FLSmidth set for A$50 million roasting contract at TMA’s Gabanintha vanadium project

FLSmidth is to supply the key roasting kiln section of the Gabanintha vanadium project process plant as part of a binding notice of award the OEM has signed with project owner Technology Metals Australia.

Technology Metals Australia developed a relationship with FLSmidth during the definitive feasibility study (DFS) phase of the Gabanintha project, with the Denmark-based OEM conducting the pilot plant scale salt roasting test work on a bulk sample of Gabanintha magnetic concentrate at its facility in Pennsylvania, USA.

The pilot scale rotary kiln test work (pictured), using a 9.8 m long by 0.9 m in diameter rotary kiln, enabled continuous processing of the magnetic concentrate to provide measurement of key processing factors such as salt dosage, vanadium solubility, recovery and residence times. Such data was used by FLSmidth to assist in engineering design, sizing and cost estimate studies for the ‘roasting’ section of the processing circuit for inclusion in the DFS, TMA said.

The DFS envisaged the development of a plus-16 year operation, producing 27.9 MIb/y of vanadium oxide, with production commencing in 2022. From years one to 12, the run of mine processing rate was estimated to be 1.7-2.3 Mt/y and the total pre-production capital for the build came in at A$454 million.

The supply proposal under the notice of award contemplates the completion of a front-end engineering and design (FEED) study and supply of the required equipment for the complete roasting kiln section of the Gabanintha processing plant. The value of the proposed supply contract is circa-A$50 million ($35 million, ex GST), including approximately A$860,000 (ex GST) for the FEED study.

The commencement of the FEED study is subject to written instruction from the company to proceed and is envisaged to be completed within 26 weeks.

FLSmidth-supplied equipment qualifies for export credit agency financing support through Denmark’s EKF, subject to EKF board approval and thorough due diligence, Technology Metals Australia said. The ASX-listed company said it will be actively pursuing the opportunity to access this funding support as an important part of the overall project funding strategy.

Kibo Energy to help power Baobab’s Tete Steel and Vanadium project

Kibo Energy says it has signed a binding term sheet to supply 200 MW of energy to Baobab Resources’ Tete Steel and Vanadium (TSV) project in Mozambique.

The binding term sheet allows Baobab to exclusively deal and negotiate with Kibo regarding entering into a power purchase agreement (PPA) to supply the energy from its in-development Benga power plant, around 36 km away.

Louis Coetzee, CEO of Kibo, said: “The TSV project represents one of Mozambique’s key development projects that could contribute significantly to the growth of the country. We are therefore delighted that our Benga project will be supporting this growth by providing 100% of TSV project’s circa-200 MW energy requirements, subject to reaching final agreement on an appropriate PPA.”

Coetzee said this PPA was one of several supply agreements the company is targeting for Benga, in line with “our commitment to creating reliable, sustainable and affordable electricity in Mozambique”.

Kibo remains focused on developing Benga with its joint venture partner, Termoeléctrica de Benga SA, which will now comprise a thermal power plant with minimum capacity of 350 MW, as well as planned renewable energy projects.

TSV is being developed to produce 0.5 Mt/y of construction steel and is construction-ready with all licences, concessions, and agreements in place, according to Kibo. “This is recognised as a key development project in Mozambique and is set to be the anchor industry for the Revuboe Industrial Free Zone, Mozambique’s newest and largest industrial zone,” it said.

TNG signs up Genesee & Wyoming Australia for Mount Peake freight job

TNG Ltd says it has entered into a binding heads of agreement (HoA) with Genesee & Wyoming Australia (GWA), the third-largest rail operator in Australia, for the provision of rail haulage services for its flagship, 100%-owned Mount Peake vanadium-titanium-iron project, in the Northern Territory.

Genesee & Wyoming is a global railroad owner and operator with extensive experience in the transport of bulk commodities for the resources industry, and is the majority owner of the rail line to Darwin that runs approximately 1,100 km from the Mount Peake mine site, according to TNG.

Rail haulage will underpin the logistics chain transporting the magnetite concentrate to be produced by the proposed beneficiation plant at the Mount Peake mine site to the proposed TIVAN® processing facility in Darwin, where TNG intends to produce high-purity vanadium pentoxide, titanium pigment and iron ore fines.

The scope of services includes the loading of magnetite concentrate onto rail at the Adnera rail siding (proposed to be located 85 km from the mine site), rail haulage from Adnera to the TIVAN facility, in Darwin, on the Tarcoola-to-Darwin rail line, and the unloading of magnetite concentrate at the TIVAN facility.

GWA will also load and transport TNG’s final products from the TIVAN facility to the Darwin Port, providing all necessary rail transport plant and equipment, including locomotives, wagons, crew vans and fuelling equipment.

“Following execution of the HoA, TNG and GWA will work together on an exclusive basis, and commit the necessary resources, to develop an optimised rail haulage strategy for Mount Peake, and negotiate and finalise a rail haulage agreement,” TNG said.

TNG’s Managing Director and CEO, Paul Burton, said: “GWA’s presence and expertise in logistics and transportation further strengthens TNG’s global network of high-quality partners assigned for the development and operation of Mount Peake.” This includes the likes of McMahon Services and SMS Group.

An updated definitive feasibility study on Mount Peake from 2017 envisaged pre-production capex of A$853 million ($617 million) for a 3 Mt/y project ramping up to 6 Mt/y in year five. This would see 24.3 Mt of magnetic concentrate turned into 10.6 Mt iron oxide and 243,000 t of vanadium oxide.

McMahon welcomed to TNG Mount Peake vanadium-titanium-iron team

TNG has engaged construction group McMahon Services to progress the program of work for the non-process infrastructure (NPI) requirements for its flagship 100%-owned Mount Peake vanadium-titanium-iron project, in the Northern Territory of Australia.

The contract encompasses the NPI at both the Mount Peake mine site, located 235 km north of Alice Springs, and the Darwin TIVAN® processing facility, and will be undertaken in parallel with the front-end engineering and design study for the project being progressed by SMS group.

The NPI requirements for the project include but are not limited to haul roads, airfield upgrades, concentrate handling infrastructure, water and power infrastructure, accommodation facilities and concentrate storage facilities, TNG said.

As part of its engagement, McMahon will advance the existing NPI planning developed by TNG and finalise detailed scopes of work and scheduling for the NPI across both sites. MCM will then work collaboratively with TNG to develop the tendering documents and implement the strategy and delivery framework for the NPI works packages.

“This will extend to any approvals, capital budgeting and detailed project scheduling, enabling progression into the detailed design and ultimately construction phases with selected contractors, in a manner consistent with TNG’s project execution strategy,” TNG said.

TNG’s Managing Director and CEO, Paul Burton, said: “We have been able to establish a global network of high-quality partners in the fields of engineering, project financing and product off-take to help us advance this world-class project towards financing and construction. We are delighted to add McMahon Services – a high calibre Australian contractor with an existing strong footprint in the Northern Territory – to our project development team.”

An updated definitive feasibility study on Mount Peake from 2017 envisaged pre-production capex of A$853 million ($617 million) for a 3 Mt/y project ramping up to 6 Mt/y in year five. This would see 24.3 Mt of magnetic concentrate turned into 10.6 Mt iron oxide and 243,000 t of vanadium oxide.

QEM selects Velseis for 2D seismic survey at Julia Creek

Exploration company QEM says it has engaged Velseis Pty Ltd to carry out a 22 km 2D seismic programme for the project site at Julia Creek in Queensland’s resource rich, NW mining precinct.

QEM envisages the programme will commence on site within two months, subject to satisfactory weather conditions.

Velseis is an Australia seismic exploration company providing a fully integrated range of seismic technologies, according to QEM. “Velseis has built a reputation as the leading Australian contractor in this field, with over 25 years of experience throughout the Asia-Pacific region,” the company said, adding it provides contracting services for coal, mineral and hydrocarbon exploration.

QEM said the seismic programme will provide the information required to give greater certainty to the existing geological and resource models at Julia Creek. This information will also feed into future studies and mine design.

“Better understanding the location and type of any geological structures within the project area will also assist in the design of the company’s forthcoming drilling campaign, targeted for Q2 (June quarter) 2019,” it said.

QEM’s exploration tenements in the Julia Creek area form part of the vast Toolebuc Formation, recognised as one of the largest deposits of vanadium and oil shale in the world, according to the company.

TNG “de-risks” Mount Peake vanadium-titanium-iron project with SMS contract

TNG has signed up SMS Group to carry out the front-end engineering and design (FEED) phase of its Mount Peake vanadium-titanium-iron project in the Northern Territory of Australia.

The mandate for the contract encompasses the Mount Peake concentrator, the TIVAN® processing plant and all associated plant and equipment.

The two companies have been working together on the TIVAN process for some time. The process, developed by the two companies and Perth, Australia-based metallurgical consultants METS and the CSIRO, has been primarily designed for hydro-metallurgical extraction of vanadium, preferably as vanadium pentoxide, from a titano-magnetite orebody and also for separating the titanium and iron, preferably as ferric oxide and titanium dioxide.

The process has undergone more than six years of development including several successful pilot plant test stages, and is designed to use conventional and existing equipment currently used in extractive resources, TNG says.

In addition to the FEED contract for the process, plant and equipment, SMS’ scope will include providing a proposal for full procurement and construction, including the balance of plant and equipment to be provided on a turnkey, single-source, fixed price EPC basis.

Under the contract, SMS will now design and engineer the entire processing flowsheet for Mount Peake, which includes the concentrator, where magnetite concentrate is to be produced, and the downstream processing plant, where three high-purity products – vanadium pentoxide, titanium dioxide and iron oxide – will be produced.

Interestingly, SMS has agreed to provide to TNG production quantity, production rate and production quality guarantees, elements TNG Managing Director Paul Burton (pictured, left) said would significantly “de-risk” the project.

SMS’s responsible Managing Director Herbert Weissenbaeck (pictured, right) said the agreement was the logical next step in the development of TIVAN and Mount Peake – “which together have the potential to essentially disrupt the TiO2 pigment and vanadium space”.

The downstream processing plant will use TNG’s 100%-owned TIVAN process. The scope of work for the plant will include a titanium pigment plant – to be developed in collaboration with its nominated sub-contractor Ti-Cons.

An updated definitive feasibility study on Mount Peake from 2017 envisaged pre-production capex of A$853 million ($617 million) for a 3 Mt/y project ramping up to 6 Mt/y in year five. This would see 24.3 Mt of magnetic concentrate turned into 10.6 Mt iron oxide and 243,000 t of vanadium oxide.

Downer to carry out engineering work on Queensland vanadium project

Downer has signed an agreement to provide mine engineering and technical services to Multicom Resources as the Queensland-based company looks to move forward its Saint Elmo vanadium project in the Australian state.

Downer’s mine planning, scheduling and fleet management divisions will provide key services to Multicom, with the agreement outlining the intention of progressing to a mining services agreement at Saint Elmo as well as the provision of design and engineering services. The company has also asked Downer to progress a concept study for the development of vanadium flow batteries.

“These services will support Multicom’s focus on the exploration and development of high-quality vanadium assets to satisfy the growing demand for V205 in steel manufacturing and the emerging energy storage market,” Downer said.

Once the Saint Elmo project is fully developed, Multicom has an initial target production of 10,000 t/y of V205, with the possibility of scaling up to 20,000 t/y or greater, subject to market conditions.

The company currently has a measured, indicated and inferred resource base of 493.5 Mt grading 0.28% V2O5. It is targeting first production in early 2021.

Since acquiring the tenement in early 2017, Multicom has lodged the mining lease application and is well-advanced on environmental and prefeasibility studies, Downer said.