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SBM Mineral Processing to roll out a series of new solutions at Bauma 2016

Posted on 26 Jan 2016

“Great exhibits − broad product range”, is the motto under which SBM will be presenting itself at Bauma 2016. The company SBM Mineral Processing GmbH located in Oberweis near Gmunden/Austria has used the last years since the takeover by MFL Group to consolidate “and position the huge potential of the company in the market.”

The newly developed Jaw Crusher STE 100.60  for trouble-free crushing of stone and recycling material has “kept all promises” says SBM. During the whole trial phase, clients were convinced by the optimised processes for various applications with limestone, granite and slag as well as by the easy handling and especially economic operation. The new system avoids damages to the crusher as well as unnecessary repair times and down times. On the one hand the new overload protection function prevents “unbreakable parts” from damaging or blocking the crusher. On the other hand the automatic gap adjustment opens the crusher gap so that an unbreakable part can safely leave the crusher. Afterwards the movable crushing jaw resumes the predefined normal position and the crushing process continues without any further delay. The new STE 100.60 masters feed sizes with dimensions up to 950 mm x 550 mm at a throughput capacity up to 200 t/h which can be processed to a final grain size 0/32 mm up to 0/200 mm.

For the first time SBM will present its new impact crusher SMR 13/7/4. The new and larger SMR 13/13/4 belongs to this series expansion as well. Although the new machines shortens the traditional process chain it can produce a final product with even higher quality. Secondary and tertiary crushing of natural stone are the main application areas of this intelligent SMR crushing system “impressing clients with both performance and perfect process results.” With a crusher width of 700 mm only, material with a feed size of up to 200 mm can be fed to the crusher. This innovation saves one crushing step due to the fact that the fine impact crusher SMR can process the material directly after the primary crushing step, such as a jaw crusher. With a drive performance of 160 kW maximum the sturdy power package offers a maximum average crushing capacity of 150 t/h.

SBM will also present the new generation of vertical impact crusher rotors at Bauma. The vertical impact crusher type V8 as well as the bigger model V10 can easily be upgraded by the new rotor resulting in “a clear economic advantages for clients.” Due to mounting protective cast armour plates at the upper and lower sides of the rotor, the service life of the rotor body could be prolonged by three times minimum in comparison to the old version. Repair costs are also considerably lower as maintenance has become easier and quicker. The newly developed cast armour plates make it much easier for the operating staff to clearly see the state of wear. Wear parts can be changed even when the rotor is mounted as the cast armour plates can be exchanged in sections.

SBM is also launching a new mobile impact crusher enlarging the series REMAX by an especially powerful and profitable plant. The REMAX 1111 MAXI is compact, efficient and powerful. Therefore the track-mounted plant weighing 29.8 t (without options) belongs to the compact class of the series. The total weight including secondary screening unit comes to 34.5 t, and due to its ideal dimensions the plant can be transported simply and easily. The standard hopper size is 3.3 m³. Hydraulically folding hopper sides to make the hopper even higher can be operated and locked from the ground and increase the hopper volume to 6 m³. Optimum material flow is assured due to the integrated 2-deck pre-screening unit with lateral discharge conveyor, the aggressive intake geometry and the discharge chute below the impact crusher for especially gentle transfer to the main discharge conveyor.

At the heart  of REMAX is the impact crusher RCI 11/11/4 with a rotor diameter of 1,100 mm and a system width of 1,100 mm has been developed from the best of both brands SBM and MFL. In the crusher there are two pre-stressed impact toggles with overload protection by sturdy steel springs and a hydraulically supported gap adjustment. The newly developed rotor is equipped with four impact bars. Changing the wear parts is very easy due to the simple clamping respectively changing device of the impact bars.