BME looks to improve load and haul efficiency with new BLASTMAP tool

As part of its continuous development of digital solutions, BME says it has further enhanced its BLASTMAP™ blast planning tool with an added burden relief timing module.

D Scott Scovira, Global Manager Blasting Science at BME, said this new burden relief feature gives the blaster better control over the shape and movement of the blasted rock muck pile, adding that this has knock-on benefits for the excavation fleet.

“If the mine is using a loader and truck fleet, for instance, the blasted rock will need to be laid out lower – and longer burden relief times tend to be used in the blast,” he said. “For a truck and shovel configuration, on the other hand, the muck pile would need to be stacked up higher, usually requiring tighter burden relief times.”

The new feature augments a range of BLASTMAP tools that have added value to BME’s customers for many years, integrating with BME’s AXXIS™ and XPLOLOG™ systems, the company said.

AXXIS allows blast technicians to program a detonator with the desired time delay, while XPLOLOG allows users to view, capture and sync drill and blast data to a cloud database for real-time access to preparation progress on the blast block.

BLASTMAP allows for initiation timing design, initiation sequence simulation, blasthole loading design, fragmentation distribution predictions, vibration prediction and blasted rock range prediction.

BME said: “While initiation timing design enables the design of blast initiation sequences and facilitates programming of the AXXIS system, the initiation sequence simulation allows the user to check for correct hole firing sequence and pick up any potential out-of-sequence firings. The blasthole loading design module – covering the explosive load, booster and initiation system – is also capable of designing decked hole loading.”

For fragmentation prediction – where one of three equations may be chosen – the software allows site-specific or general rock properties to be entered into an editable rock properties database, according to BME. Additionally, the fragmentation models may be calibrated with data from physical fragmentation distribution measurements.

Scovira said: “Fragmentation distribution is vital to quality blasting, going hand in hand with a mine’s machine productivity in loading and hauling. One step further is to optimise fragmentation distribution for the crushing and milling circuit, to improve throughput and recoveries.”

The vibration prediction tool, which generates a predictive isomap of vibration levels around the blast, ensures that blast vibrations do not exceed regulatory or self-imposed environmental constraints, the company said. BLASTMAP also includes an advance through-seam design module, to design explosive loads and initiation times in multiple dipping coal strata.

And BLASTMAP can use data from a range of sources, according to Tinus Strauss, Senior Software Engineer at BME.

“Data can easily be imported from third-party software through our import wizard,” Strauss said. “This allows any text-based file to be used – as well as specific formats like DXF files – conveying data on parameters such as block-out lines on benches, hole depths and charge.”