Russia’s huge Pavlovsky lead-zinc-silver project on Novaya Zemyla gets state funding boost

The First Ore Mining Company, JSC (FOMC, part of ARMZ Uranium Holding Co which is the Mining Division of Rosatom State Atomic Energy Corporation) is implementing a project for the development of the Pavlovskoye polymetallic deposit on the Novaya Zemlya archipelago. This is the largest such deposit in Russia with 47.7 Mt of ore reserves (2,490,000 t of zinc, 549,000 t of lead and 1,194 t of silver). The project envisages the construction of one of the world’s northernmost mining enterprises with the characteristics to allow Pavlovsky Mining and Processing Plant (MPP) to gain a leading position among the domestic and global producers.

The total investment will amount to RUB 71 billion, and FOMC will also receive RUB 7 billion (over $91 million) as a subsidy granted from the state budget for the construction of infrastructure facilities, such as water supply systems, sewage treatment facilities, a helipad, and roads, whereas the taxes to be paid to the budget is expected to be at least RUB 43 billion for the whole period. At present, the company has completed the exploration, engineering surveying, and designing of the MPP and the seaport.

“We have been granted the largest subsidy amongst all the announced projects, which proves the high status of the Pavlovskoye and its importance for the development of the Russian Arctic and the expansion of the Northern Sea Route. Today [October 16, 2020], we are entering new, unexplored regions to build a high-tech enterprise with competitive products. The premium quality of the products with a minimum amount of impurities has made it possible to obtain approval for the entire scope,” said Igor Semenov, Executive Director FOMC.

The Pavlovsky Mining and Processing Plant is to produce up to 47,000 t of lead concentrates and 223,000 t of zinc concentrates per annum. Interest in buying the products has been expressed by both domestic and major overseas industrial groups. In particular, Rosatom State Atomic Energy Corporation is developing some business lines that will require the bulk output of lead to be produced at the Pavlovsky Mining and Processing Plant.

Cost-effectiveness and operational efficiency will be achieved by a number of factors, including the use of the low-cost open-pit method with a small stripping ratio (shallow horizon), a high content of metals in the ore (5.21% of zinc and 1.15% of lead), and innovative process solutions (eg a floating barge platform-based concentrator, digital technology, and robotics).

The project is already being implemented in collaboration with technology partner Metso Outotec. In 2019, the companies (then as Outotec) signed a cooperation agreement envisaging that Outotec would develop a comprehensive production technology for high-latitude mining processes. “The Pavlovskoye is a commercial project, therefore, the quality and competitiveness of the products is the key reference points for us. Even at the stage of exploration, we engage the world’s leading experts who will be able to assess the management level and compliance of the processes with the international standards and best practices,” Semenov stressed.

First Ore Mining Company teamed up with Aker Arctic in Finland on designing the special floating barge. Outotec prepared the design for the on-board processing plant. The dimensions of the barge designed by Aker Arctic are 176 m long and 32 m wide. The fully equipped barge will be towed to the region, where it will be floated into a dredged area, stabilised with gravel and be ready for immediate use. The barge is divided into three parts, with the largest part used for the processing plant. Outotec has designed the processing plant including all equipment and its arrangement for efficient production of the lead and zinc concentrates from the ore. The second part of the barge contains the power plant, which provides electricity to all facilities on the barge itself, the processing plant, the port constructed for transportation of the final products, and also the mine and accommodation complex. Wärtsilä has been responsible for designing the power plant. The third part is the workshop block needed for maintenance and repair. In addition, there are offices, meet-ing rooms and lounge areas for the staff.

In particular, in the field season of 2020, FOMC has conducted exploration at the deposit to estimate the mineral resources and ore reserves in compliance with the international JORC Code. This will help increase the financial attractiveness of the project, raise additional funding and ensure agreements with key partners, while FOMC is currently negotiating with two potential investors.