Newcrest to assess “Next-Gen Caving” mechanical excavation & remote production in Cadia PC1-2 Feasibility study

Newcrest Mining Ltd has announced that the Newcrest Board has approved the Cadia PC1-2 Pre-Feasibility Study, enabling the commencement of the Feasibility Stage and Early Works Program. The Study updates and defines a significant portion of Cadia’s future mine plan, with the development of PC1-2 accounting for ~20% of Cadia’s current Ore Reserves. “The approved commencement of the Early Works Program will allow critical infrastructure to be established in parallel with the Feasibility Study, before the commencement of the Main Works program in the second half of CY22. A$120 million of funding has been approved for this Early Works Program which is expected to commence in the December 2021 quarter.

It will have a ~17 year mine life from first production, at an average of 15 Mt/y with total ore production of 258 Mt producing 3.5 Moz of gold and 660,000 t of copper. Through the Feasibility Study, Newcrest will also investigate the application of single pass caving, mechanical excavation and remote production during the execution of PC1-2, in line with its Next-Gen Caving strategy. These have not been assumed in the Study findings to date and represent upside opportunities.

Total capital expenditure for the development of PC1-2 is estimated to be ~A$1.3 billion, with first production expected in CY25. The timing of PC1-2’s development is expected to ensure that, in conjunction with the already approved PC2-3 project, the total Cadia mine production rate is sustained at ~35-36 Mt/y as production from the operational PC1 and PC2 caves begins to decline from FY24. The PC1-2 Pre-Feasibility Study includes enhancements over previously published mine designs, which include:

  • Optimised North/South footprint configuration to debottleneck extraction drives and boost production
    intensity by ~90% compared to previous designs
  • Gold and copper production brought forward by prioritising PC1-2 higher grades
  • Optimised pre-conditioning to enhance operator safety, mine schedules and reduce the underground
    development scope
  • Crusher productivity and ventilation enhancements with the addition of a fifth tipping location and dedicated
    ventilation exhaust

It is planned to bring PC1-2 into production across two stages:

Stage 1: Execute a 12 month Early Works Program to establish ventilation systems and other critical path development. This is expected to commence in the December 2021 Quarter and has an estimated cost of A$120 million. Completion of the Feasibility Study will run concurrently with the Early Works Program and has an estimated cost of A$14 million

Stage 2: Execute the PC1-2 Main Works Program following the conclusion of the Feasibility Study in the second half of CY22. The Main Works Program is expected to cost A$1.12 billion and is expected to be completed by CY29

The PC1-2 cave is expected to take approximately six years to reach its maximum production capacity from the time of the blasting of the first drawbell. Newcrest Managing Director and Chief Executive Officer, Sandeep Biswas, said: “The development of the PC1-2 cave is the next step in Cadia’s block caving journey. The Study underpins an optimised mine design which we expect will deliver higher gold and copper grades and enable the deferral of capital expenditure in the medium term. We have significant financial headroom to fund the construction of PC1-2, together with our other organic growth options, from our expected cash flow generation over the development period and our strong balance sheet. This project, together with the expansion project currently in progress, is expected to sustain Cadia’s position as one of the largest, lowest cost and long life gold mines in the world. The team at Cadia is passionately committed to building on this world class asset, driving employment and other benefits for the local community and other stakeholders, and maintaining a focus on innovation, continuous improvement and sustainable development.”