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Orica releases ‘world first’ lead-free non-electric detonator range

Posted on 7 Sep 2023

Orica says it is taking another step towards its purpose to sustainably mobilise the earth’s resources by announcing the commercial release of what it claims is the world’s first lead-free non-electric detonator range, Exel™ Neo.

Orica, the sole manufacturer of non-electric detonators in the Nordics, has upgraded its premium Exel product range to a safer and more sustainable product by removing lead while maintaining the same consistent and reliable product performance, it says.

Neo is Orica’s new brand for environmentally friendly, sustainable initiation systems products. The Neo range of Exel non-electric detonators is produced using a lead-free formulation in Gyttorp, Sweden, with no lead or lead compounds used in the manufacturing process of the pyrotechnic delay compositions.

In the industry, the Exel non-electric blasting technology range encompasses safety, innovation and excellence and is built based on the Non Primary Explosives Detonator (NPED) technology, successfully used by Orica for the last 30 years. The same as the original Exel range, the newly launched Exel Neo range is designed for use in civil infrastructure as well as surface and underground mining operations.

Orica Chief Technology Officer, Angus Melbourne, said: “Orica’s strategy is to deliver solutions and technology that drive productivity for our customers across the globe. With nearly 150 years of innovation and expertise, we continue to solve the industry’s challenges and are proud to offer a lead-free solution today, while maintaining the same trusted performance, storage and handling benefits. With our Neo range, we are offering a product that is free of Substances of Very High Concern (SVHC).”

Before being placed on the market in Europe, the Neo product range was successfully assessed and approved by the Explosive Notified Body as part of CE-marking certification in the European Union. The new fully lead-free products do not contain any SVHC according to the European Union’s Registration, Evaluation, Authorisation and Restriction of Chemicals (REACH) regulation, Orica says.

Among some of the key benefits, the new product range is manufactured close to Orica’s customer base in Europe and includes distinct safety and environmental benefits, with lead or lead compounds removed from the production process and thus eliminated from release into environment.

Celebrating this milestone, Orica Group Executive and EMEA President, James Bonnor, added: “Orica is taking decisive steps to enable our industry’s transition towards a more sustainable future. We have invested in the state-of-the-art equipment in Sweden, including assembly machines and control systems, to ensure high quality of our products. The Exel Neo range is based on our NPED technology that’s been in the European market for 30 years.

“With the Neo addition, we have successfully developed, independently tested and trialled a lead-free alternative that can burn with the same accuracy as our current lead-based delay compositions. Importantly for our customers, independent external tests on timing accuracy and scatter patterns confirm that this new technology performs with the same reliability.

“The full Exel Neo range of non-electric detonators is available for order in Europe today.”