First Mode has hosted the grand opening of its factory in the SoDo district of Seattle, significantly boosting its capability to manufacture hybrid electric vehicle (HEV) retrofit kits for the mining sector.

Washington State Governor, Jay Inslee, and Zero Emission Transportation Association Executive Director, Albert Gore, among other key government, industry and union leaders, were there for the offical ribbon cutting, reflecting on the company’s work to decarbonise heavy industry.

The 40,000 sq.ft (3,716 sq.m) factory is now one of the largest clean tech manufacturing facilities in the city, according to First Mode, which is majority owned by Anglo American. Each year, it will produce the components and systems for up to 150 First Mode HEV retrofits. In addition, it is equipped to not only double its annual HEV throughput but rapidly pivot to full battery and hydrogen fuel cell EV retrofits as customer demand also grows for the company’s zero-emissions products, First Mode said.

The $22-million factory will employ up to 30 staff locally and cultivate impact around the world by helping to reduce the emissions of heavy industry, a hard-to-abate sector that is responsible for a quarter of carbon emissions globally, First Mode says.

“In mining, for example, a typical ultra-class haul truck – about the size of a three-story building – burns about one million litres of diesel fuel per year, producing around 2,700 t of carbon dioxide annually,” the company explained. “Across our customer market, over 13,000 haul trucks are in global operation, releasing 35 million t of carbon dioxide annually – the equivalent of nearly eight million gas-fueled passenger cars each year, slightly more than the number of cars in Washington state (USA).”

With no changes to infrastructure required, First Mode’s HEV retrofit keeps the truck’s existing assets intact – safeguarding the mining company’s previous investment in the truck while reducing its fuel usage and carbon emissions by up to 25%.

“But what fully differentiates First Mode’s HEV from the rest is its flexible, interoperable design that readies the truck for the final step on its path to zero emissions,” the company said. “Specifically, the design “feeds forward” into either First Mode’s full battery or next-generation hydrogen fuel cell electric vehicle drivetrains, both of which are diesel-free.”

With an annual expected throughput of up to 150 HEV units, the First Mode factory is poised to generate the equivalent environmental impact of taking 90,000 passenger cars off the road each year.

First Mode CEO, Julian Soles, said: “With our factory, the clean energy future for heavy industry begins here in Seattle. [This is] because greener economies require greener minerals, and greener minerals require greener mines.”