Tag Archives: Albert du Preez

TOMRA’s XRT recovery tech come up trumps for Lucara Diamond Corp at Karowe

Diamond mining, Mine operation news, Mineral processing, Sustainable mining, , , ,

One of the largest rough diamonds in recorded history, a 2,492-ct stone, was recovered recently by Lucara Diamond Corp. with TOMRA X-Ray Transmission (XRT) technology aiding the recovery at the Karowe mine in Botswana.

This extraordinary diamond is the latest of many impressive record-breaking recoveries achieved at the mine’s Mega Diamond Recovery Plant since the installation of the two TOMRA COM XRT 1200 / D 2.0 sorters in 2017, when Lucara initiated a transformation in the diamond mining industry’s recovery process. By integrating XRT early into the flowsheet, post primary crushing, it is possible to recover liberated and free exceptionally large diamonds earlier in the process, thereby extracting revenue from the flowsheet faster and safeguarding diamond value from potential downstream damage or breakage.

The 2,492-ct stone is historically the second-largest diamond ever discovered, following the 3,106.75-ct Cullinan diamond found in 1905. However, it is the largest diamond ever recovered directly from run-of-mine ore. It was followed, just a few weeks later, by a 1,094-ct diamond – the sixth rough diamond weighing more than 1,000 ct to be recovered at the mine, and one of the top 10 largest diamonds in history.

“We at TOMRA Mining are immensely proud to be part of Lucara’s incredible journey,” Albert du Preez, Head of TOMRA Mining, says. “Our XRT technology has played a pivotal role in their historic recoveries, including the 1,758-ct Sewelô and the 1,109-ct Lesedi La Rona diamonds. These milestones are a testament to the power of innovation and collaboration in the mining industry. This achievement underscores the exceptional capabilities of our XRT technology and the dedication of our team. We are committed to supporting Lucara, and ensuring they continue to achieve remarkable success.”

Corné de Jager, Diamond Segment Manager TOMRA Mining, said: “15 of the top 23 largest diamonds, bigger than 400 ct, recovered since TOMRA XRT bulk concentration installations commenced fully in the diamond industry in 2014, were recovered with our technology – 13 of them at Lucara’s Karowe mine, which holds record-breaking finds in various categories. In fact, our TOMRA XRT technology has contributed to the recovery of seven of the top 10 largest diamonds in history at the Karowe mine.”

The exceptional find at Lucara’s Karowe mine was swiftly followed by the announcement of another remarkable recovery with TOMRA’s XRT technology in Sierra Leone. The 391.45-ct diamond was unearthed at the Meya mine in Kono District. In 2017, the famous and historic Type IIa 476.7-carat Meya Prosperity was also recovered with TOMRA’s XRT.

TOMRA’s innovative high-capacity XRT technology offers precise detection and ejection of exceptionally large and even the smaller particle sizes, and proprietary image processing deliver 100% detection in the specified size range irrespective of luminescence or surface coating, with a guaranteed diamond recovery rate above 98% and remarkably low yields, according to the company. In addition, the unique TOMRA COM XRT 300 / FR final recovery sorter featuring TOMRA’s proprietary ultra-high resolution sensor technology and precise ejection has revolutionised final recovery processing to efficiently deliver an ultra-high diamond-by-weight concentrate, thereby contributing to improved & focused downstream security and reduced hand sorting.

Today, TOMRA says it is the only manufacturer to offer a full recovery service from 2mm to 100mm with a flowsheet covering the entire process – from high-capacity concentration (+4-100 mm) to Final Recovery and Sort House applications (+2-32 mm), which includes a detailed analysis of customers’ requirements and the collaborative development of an XRT technology-based flowsheet. With its holistic approach and XRT technology, TOMRA is helping diamond operations in Africa, Canada, Brazil and other countries around the world to maximise recovery while optimising costs – with the additional benefit of a smaller environmental footprint.

TOMRA connects ore sorters to the cloud with TOMRA Insight

Communications in mining, IoT, Mineral processing, Mining equipment, Mining services, Mining software, , , , , , , , , ,

After a successful launch in its recycling division, TOMRA is rolling out its cloud-based data platform, TOMRA Insight, to mining customers.

TOMRA Insight enables sorting machine users to improve operational efficiencies through a subscription-based service that turns these machines into connected devices for the generation of valuable process data.

Following a successful launch last year by TOMRA Sorting Recycling, TOMRA is now also being made available to customers of TOMRA Mining and TOMRA Food. For all three industries, the platform is enhanced by new features and functionalities that make TOMRA Insight even more valuable than when it was launched to recyclers in March 2019.

The data from TOMRA Insight is gathered in near real time, stored securely in the cloud, and can be accessed from anywhere and across plants via a web portal available for desktop and mobile devices, according to the company.

Felix Flemming, Vice President and Head of Digital at TOMRA Sorting, said: “By capturing and using valuable data, TOMRA Insight is transforming sorting from an operational process into a strategic management tool. This tool is constantly becoming more powerful as we continuously develop it in response to customers’ needs and priorities. New functionalities and features are released every three weeks – a routine during which TOMRA works closely with customers in pursuit of shared objectives.”

Data captured by TOMRA Insight provides valuable performance metrics that help businesses optimise machine performance.

Operating costs are reduced by simplifying spare part ordering and offering flexible access to data and documentation, according to the company. Downtime is reduced by monitoring machine health and performance in near real time, identifying gaps in production and analysing potential root causes. This allows management to move to predictive and condition-based maintenance, preventing unscheduled machine shutdowns.

Throughput, meanwhile, is maximised by evaluating variations and optimising sorting equipment, accordingly. Sorting to target quality is enhanced by having accurate material composition data to enable decisions to be based on more detailed information.

For the mining and mineral processing industries, TOMRA Insight’s ability to collect detailed data from TOMRA’s sorting machines means that previously hidden information can lead to improvements in efficiencies and profitability.

Data captured by TOMRA Insight is analysed on behalf of customers by TOMRA Mining engineers, and key findings shared in confidential reports supplied to customers on a monthly basis. This arrangement has the advantage of combining objective statistical analysis with the interpretive skills of a service team familiar with the customer’s unique challenges, TOMRA says.

“TOMRA Insight’s data-gathering helps mineral processors in near real time and in retrospect,” the company said. “Machine operators are empowered to take prompt action in response to changes in material composition on the line and managers are empowered to make operational and business decisions based on more complete information.”

Comparisons between multiple sites or lines can now be made more accurately and difficult-to-reach processing operations can be remotely monitored from more convenient locations, the company said. This functionality is especially useful in the face of widespread travel restrictions related to COVID-19.

One early, pre-launch user of TOMRA Insight is the Black chrome mine in South Africa (pictured above), one of two mining projects that form the basis of the Sail Group’s plans for long-term sustainable chrome production. Since TOMRA Insight was connected to sorting machines here at the start of 2020, the data platform has convincingly proven its effectiveness, TOMRA said. Among the gains made so far are improvements in process monitoring and streamlining, more efficient line-feeding and machine running times, and reduced downtime.

Albert du Preez, Senior Vice President and Head of TOMRA Mining, said: “By accessing information, TOMRA Insight is unlocking new opportunities. Mineral processors can now move from making decisions based on experience and local observations to decisions based on experience and hard facts. This means TOMRA Insight can help reduce waste rock and downstream processing costs, enabling processors to earn more dollars per tonne.”

To build on these benefits, TOMRA Mining is working closely with customers to continuously develop TOMRA Insight. The future will bring the addition of more features and functionalities, which customers will automatically receive as part of their Service Level Agreement.

TOMRA takes XRT ore sorting testing virtual in face of COVID-19 restrictions

Comminution of minerals, Environmental, IoT, Mineral processing, Mining safety, Mining services, Mining software, Sustainable mining, , , , , , ,

TOMRA Sorting Mining is bringing ore sorting testing capabilities to its stay-at-home mining customers though the development of virtual testing facilities that enable them to take informed purchasing decisions for their processing plants, regardless of location.

This is the latest action in the company’s plan to provide its customers the support they need to take their business forward in the face of current COVID-19-related restrictions.

“Ensuring business continuity at this time is of paramount importance for mining operations,” TOMRA Mining said. “This includes taking forward ongoing investment projects in sorting equipment to improve their efficiency and the quality of their product.”

TOMRA Mining is leveraging digital technology to help customers identify the best sorting solution for their mine by offering them remote access to its Test Center in Wedel, Germany, a facility that has capabilities for all applications, according to the company.

“TOMRA’s temporary Virtual Demonstration and Test Solution will enable mining companies to test the sorting solutions on their samples without leaving their office,” the company said. “They will just need to book a session with their TOMRA sales representative and ship a sample of their minerals to the Test Center, which will conduct the test.”

Once testing is complete, mining customers will receive a video of their material being sorted and be able to discuss the results with a TOMRA sales person and the Test Center’s experts via video call, the company said. “With their support, they will be able to make a decision on the following steps and take the project forward without delay,” it added.

Albert du Preez (pictured), Senior Vice President and Head of TOMRA Sorting Mining, said: “At TOMRA, we work closely with our customers to devise the solution that is perfect for their operation. The visit to one of our test centres can be an important step in this process, as it enables them to work out with our teams the best combination of technologies and develop the flowsheet for their ore sorting plant.

“With this virtual solution, we are able to provide this support, taking our Test Center to our customers’ office so they can make an informed decision on an important investment. This means that they are able to take their business forward in the current situation.”

TOMRA’s test centres play a key role in the company’s collaborative approach to supporting customers with their ore sorting requirements, according to the company. Based on the tests conducted on TOMRA equipment with material from the customer’s mine, the centre can provide an initial feasibility study and detailed reports on the machine’s performance with the sample. With this information and the advice of the centre’s experts, the customer can proceed with their investment with confidence, the company says.

The opportunity for the customer to see first-hand the equipment at work on their sample and discuss the options with TOMRA’s team provides important added value, according to the company.

This was the experience of John Armstrong, VP Mineral Resources at Lucara Diamonds, who visited the Test Center in Wedel when researching a solution for the diamond mine in Karowe, Botswana.

“We gained a lot of confidence in the people at TOMRA, in the technology that they were presenting to us, and the possible solution that it provided to the Karowe mine…We could also see that they had already gone down the road of the next step in X-ray Transmission (XRT) technology, so they were not just focused on one particular module to present to us, but they were working on different modules.

“That helped alleviate some of our concerns about the robustness of the platform and the technology itself, which ultimately led us to use TOMRA as the solution.”

Lucara has since gone on to recover some of the largest diamonds in history with the TOMRA XRT system that was installed following this visit to the Test Center.

In addition to developing this Virtual and Demonstration and Test Solution in reaction to the COVID-19 outbreak, TOMRA has increased stocks of critical components to ensure its ability to fulfil current and future orders, and to ensure the supply of spare parts without disruption.

And the company is leveraging digital technology not only to take the expertise of its test centres to customers, but also by using its remote service and training tools to support their equipment while respecting social distancing safety measures, it said.

TOMRA strengthens southern Africa ore sorting ties with new regional HQ

Comminution of minerals, Environmental, Industrial minerals, Mineral processing, Mining services, Sustainable mining, , , , , ,

TOMRA says it has opened new regional headquarters in Johannesburg, South Africa, to strengthen its commitment to customers in southern Africa.

The initiative is designed to enhance customer care through even better technical support, service and training, and to ensure prompt availability of spare parts, it said. The move will also improve operational efficiencies by bringing together under one roof all three TOMRA business divisions: Mining, Recycling, and Food.

TOMRA’s new facilities are housed in a two-story, 1,800 sq.m building which accommodates offices, a warehouse, spare parts area, two training rooms, and three meeting rooms connected to TOMRA’s global network of more than 4,000 employees. There is also the space here to demonstrate TOMRA’s sensor-based sorting technologies.

The building’s location on the edge of the Longmeadow Business Estate, Edenvale, to the northeast of Johannesburg, is conveniently close to major road networks and the city’s airport.

The most senior executive at the new headquarters is Albert du Preez, Senior Vice-President and Head of TOMRA Mining. Du Preez said: “This investment affirms TOMRA’s wholehearted and long-term commitment to southern Africa. This is a growing market, and one we take very seriously. The 26-strong team operating out of our new headquarters will support customers in South Africa and all other countries in Sub-Saharan Africa.”

With the mineral industry such a valuable source of export earnings, it is hugely important to national economies in Sub-Saharan Africa, TOMRA said. The African continent can produce up to 500 t/y of gold and accounts for a large share of the world’s diamonds, according to the company.

In April last year, a 1,758 ct diamond, one of the largest in recorded history, was recovered in Botswana through TOMRA X-Ray Transmission (XRT) sorting technology. South Africa is also a crucial global supplier of chrome ore and ferrochrome, exporting 8.5 Mt of ferrochrome annually, mostly to China, and TOMRA’s sorting solutions are ideal for the production of these minerals, it said.

Speaking from TOMRA’s new South African headquarters, Helga van Lochem, Sales Manager of TOMRA Sorting Mining, said: “Opening new premises confirms TOMRA’s belief in southern Africa as a big player in the global market, and our commitment to supporting mining businesses here in the long term. Investment in sorting solutions pays back handsomely and now our new training facility in Johannesburg can empower customers to get the most from our profit-enhancing technologies.”

TOMRA says it manufactures sensor-based sorting solutions for almost every mineral application: diamonds, industrial minerals, ferrous metal, non-ferrous metal, slag metals, and coal and other fuels.