Tag Archives: Ali Jumaa

Sandvik Digital Assistant finetuning crusher, screen operating and maintenance strategies

Among the attractions of the Sandvik Digital Assistant (SAM) is that it delivers value to everyone in the crushing and screening value chain, raising the game for forward-looking mines, the OEM says.

Recently launched into Africa at the Electra Mining Africa exhibition in Johannesburg, SAM’s reception among large and small players on the continent has been overwhelmingly positive, according to Ali Jumaa, Digital Product Manager for Sandvik Rock Processing.

“There is no doubt that the local market is ready for SAM, judging from the enthusiastic response we have had from customers,” Jumaa says. “Mines are looking to work smarter, and SAM provides this ability to operators, technicians, purchasing departments and managers alike.”

He notes that Sandvik Rock Processing has developed SAM in line with the concept of a proactive user journey, so it provides instant and valuable support for various steps in this customer-OEM relationship. SAM combines a wide range of tools, information and guidance in one place, acting as an always-on digital assistant for daily operations.

“For instance, maintenance and site managers can track their equipment’s performance in real-time from the convenience of a laptop, tablet or mobile phone,” Jumaa explains. “At the same time, the mine’s purchasing department can access the SAM web shop to find the correct part numbers, create shopping lists and submit orders.”

Service technicians use SAM to find up-to-date documentation and manuals on their equipment, while operators can find ways to increase operational uptime and availability. Extensive operating data from the crusher is collected by sensors and transmitted through a gateway into cloud storage, where it can be analysed in depth and utilised in a range of calculations, algorithms and models.

“The data and analysis allow customers to finetune their performance, while developing more effective predictive maintenance and ensuring no unplanned stoppages,” Jumaa says. “SAM provides customers with real-time insight into their operations supported by fact-based recommended actions that inform the most appropriate operating and maintenance strategies.”

A key benefit of the SAM system is the visual way that it represents data to the user, he explains. Customers can quickly visualise exactly how long the crusher has been operational or has been idling, for instance. The platform’s interface is also intuitive and user-friendly, he adds, so that customers do not need extensive training to learn how to use it. The platform even has features to guide customers on how to use it.

Sandvik brings automation and connectivity elements to 800i series cone crushers

Sandvik is connecting its 800i series cone crushers with the latest Automation and Connective System, ACS-c 5 as it looks to continue a design philosophy based on evolution of parts, materials and technologies to improve the reliability, availability and productivity customers rely on.

“The upgraded 800i crushers with new ACS-c 5 are a natural next step in setting the bar for crushing,” Javier Valdeavellano, Lifecycle Manager 800i cone crushers, said. “Their ideal combination of high crushing forces, reliability and simplicity make them easier to operate, manage, maintain and service – leading to productivity and uptime gains that are game changers for operational performance.”

The crushers combine robust mechanical design with powerful automation to better support diverse operational roles, Sandvik says. Having access to operational insights, combined with simplicity and reliability, ensure the team’s ability to run a smooth operation while reaching their targets.

Sandvik 800i crushers are designed from the ground up to maximise tonnage of the desired end product. By selecting the right chamber configuration and setting the crusher program for the automation system, operators can simply start crushing.

Sandvik said: “Simplicity of mechanical design is key to maximum reliability and availability. Sandvik 800i crushers have evolved with new mechanical and automation advantages that simplify service and troubleshooting, improve safety, and optimise performance while minimising downtime.”

Upgraded 800i crushers target installed inefficiency in operating mines, as well as in greenfields. For example, in flowsheets including three-stage crushing and conventional grinding, assisting SAG/AG circuits with pebble crushing, and optimising particle size distribution for lump ores and heap leach applications. The 800i crushers are also suitable in high pressure grinding roll circuits. They crush more and deliver finer particle sizes to the downstream processes, according to Sandvik.

800i crushers are ready to be connected to the SAM by Sandvik cloud-based digital assistant, the company’s evolving data capture and analysis service supporting operational excellence in crushing and screening plants.

Ali Jumaa, Digital Solution Specialist at Sandvik, said: “SAM collects information from all your connected Sandvik equipment to provide a complete overview of your entire operation. Look at the status of your connected equipment, communicate across teams, view alerts and notifications, proactively order spare parts and much more. The new SAM mobile app for iOS and Android allows you to have access to crusher data and insights in your pocket.”