Tag Archives: Blackstone Minerals Limited

Blackstone Minerals engages Metso for nickel, cobalt refinery plans in Vietnam

Blackstone Minerals Ltd has announced the inclusion of Metso as the technology supplier for the definitive feasibility study of the company’s pCAM (precursor cathode active material) processing plant in its Ta Khoa refinery in Vietnam.

Metso is already involved in the design of the pCAM plant and will also conduct independent pCAM test work to validate the nickel and cobalt sulphates generated during the pilot program for suitability in pCAM generation, the OEM says.

Metso is currently designing the pCAM plant with Wood, providing experience and engineering technical support.

Scott Williamson, Managing Director at Blackstone Minerals Ltd, said: “Blackstone intends to leverage off Metso’s engineering services and know-how into the pCAM facility design, thus de-risking the project and confirming Blackstone’s intent to be a real player in the pCAM space. Securing another world leader to the Ta Khoa project is yet another jigsaw piece in the battery value chain puzzle. Blackstone continues to look forward to project success as it marches towards developing the greenest and most resilient nickel business in the world.”

Blackstone highlighted the OEM’s high value technology in the context of the pCAM facility design, such as the modular OKTOP® reactors (with industrial references for scaling-up pCAM precipitation processes), Larox® filtration technologies and Courier® HX continuous product quality analyser equipment to enable precision control and real-time optimisation.

“Metso has shown that precursors precipitated with OKTOP reactor technology are proven to meet the required chemical and physical properties for high-performance cathode active material,” it said.

Rudi Rautenbach, Director, Minerals Sales, Asia-Pacific, Metso, said: “We are confident that our experience in nickel processing and battery metals technologies will contribute positively to the project. Many of our offerings that are planned to be used in this project are selected from our range of Planet Positive products, which are demonstrably more energy or water efficient than the industry benchmark or Metso’s previous generation products in the market, to help our customers cut their CO2 emissions and/or to achieve other sustainability priorities. We believe these are all in line with Blackstone’s objectives towards developing the greenest and most resilient nickel business in the world.”

Metso says it provides sustainable technology and equipment for the entire lithium, nickel, and cobalt production chain from the mine to battery materials and black mass recycling with project scopes ranging from equipment packages to plant deliveries. Metso has its own pCAM testing facilities.

A February 2022 prefeasibility study on the 90%-owned Ta Khoa project outlined first concentrate production in in 2025, ramping up to nameplate design of 8 Mt/y in 2027. It expected a steady-state average annual nickel output (recovered in concentrate) of circa-18,000 t/y and steady-state average annual concentrate production of circa-225,000 t/y. The project also came with a steady-state refining capacity of 400,000 t/y, with first production of NCM811 precursor material commencing in early 2025.

FBICRC’s battery value chain plans accelerate with cathode precursor pilot plant launch

The Future Battery Industries Cooperative Research Centre (FBICRC) has launched its flagship project – the Cathode Precursor Production Pilot Plant – in Western Australia.

Backed by 19 industry, research and government participants, the launch represents a major step in Australia’s journey to expand its presence throughout the global battery value chain, it said.

The first of its kind in Australia, the Cathode Precursor Production Pilot Plant will establish the technology and capabilities for Australia to design and build cathode precursor manufacturing facilities on a commercial and industrial scale.

The FBICRC explained: “Cathode precursors are precisely engineered materials, the highest cost component of a cell, and a crucial element of the battery value chain. The FBICRC’s report – ‘Future Charge – Building Australia’s Battery Industries’ – identified establishing an active materials manufacturing capability as an immediate priority for Australia to move up the global value chain, which could deliver A$1 billion ($672 million) to the economy and support 4,800 jobs by 2030.”

The Cathode Precursor Production Pilot Plant capitalises on Australia’s strong position in mining and its emerging battery metal refining industry. The facility will link with other FBICRC flagship projects across Australia, including the National Battery Testing Centre at the Queensland University of Technology, battery materials research at the University of Technology Sydney, electrolyte research at Deakin University and battery anode research at the University of Melbourne.

Shannon O’Rourke, CEO of the FBICRC, said: “The launch of the Cathode Precursor Production Pilot Plant is the culmination of several years of hard work, collaboration and integration by industry-leading partners and academic institutions, to progress the current and future needs of industry. We’re delighted to see this world-class facility up and running.

“The incoming government has committed to a National Battery Strategy which will help to seize local battery manufacturing opportunities. The Cathode Precursor Production Pilot Plant will be a key enabler to build an Australian manufacturing capability.”

The global battery market is expected to grow 9-10 times by 2030 and 40-fold by 2050. In a net-zero world, between now and 2050 over A$23 trillion will be spent on batteries, according to the FBICRC. Australia is positioned to capture more of this value given it has leading resources of all raw materials required to make high performance batteries – nickel, cobalt, manganese, graphite and lithium.

Cathode precursor materials are further processed to create cathodes in the battery cell. The performance, durability, safety, and operating envelope of a cell are impacted by the properties of precursor materials. Composition, shape, and surface properties must be controlled closely to ensure a cell performs reliably over many years.

Over 18-months, the plant will run a series of test campaigns through four fully integrated and automated P-CAM production units, provided by BASF. The four units will enable the Cathode Precursor Production Pilot Plant to run different compositions and ratios of chemistries simultaneously, or to run the same chemistries under four different conditions, changing variables such as temperature, pH or stirring rate. Produced P-CAM is then lithiated, calcined and electrochemically tested at the FBICRC-funded Electrochemical Testing Facility at the Queensland University of Technology.

BHP Nickel West has also provided equipment for the precursor facility, repurposed from its nickel sulphate pilot plant.

The Cathode Precursor Production Pilot Plant will not only deliver the technical capabilities required to build commercial scale P-CAM manufacturing facilities, it will help educate and upskill the next generation for a future battery industry, it said.

O’Rourke concluded: “Australia has the potential to develop into a competitive player in the international batteries industry. The Pilot Plant launch is a significant step in developing the on-shore capabilities and industry knowledge to create thousands of jobs and add billions of dollars to our economy.”

Jessica Farrell, Asset President, Nickel West, said: “The launch of the Cathode Precursor Pilot Plant is a vital step towards developing a future growth industry here in Western Australia. The launch of this plant, made possible through the repurposing of equipment from our nickel sulphate pilot plant, will allow the FBICRC and the State Government to explore further options for a downstream battery materials manufacturing industry. This is another exciting step for BHP as a major supplier of nickel, a commodity highly sought after by car and battery manufactures across the globe.”

Project participants include: BASF Australia Limited, BHP Nickel West, Queensland University of Technology, Curtin University, CSIRO, Minerals Research Institute of Western Australia, University of Technology Sydney, HEC Group Pty Ltd, JordProxa Pty Ltd, Ardea Resources Limited, IGO Limited, Blackstone Minerals Limited, Cobalt Blue Holdings Limited, Calix Limited, Alpha HPA Limited, Lycopodium Limited, ChemX Materials Limited, EV Metals Group PLC and Allkem Ltd (formerly Galaxy Resources Limited).