Tag Archives: Bredel

Bredel, Qdos peristaltic pumps help decontaminate mine water at Cornish Metals’ new water treatment plant

Cornish Metals Inc is using eight Bredel 40 hose pumps and three Qdos chemical metering and dosing pumps from Watson-Marlow Fluid Technology Solutions (WMFTS) in its newly opened water treatment plant (WTP) at the South Crofty tin mine in Cornwall, England.

South Crofty ceased producing tin in 1998 but Cornish Metals is working to reopen it, aiming to reinstate production by 2026. Before Cornish Metals can begin extracting tin, it must dewater the flooded mine and treat 8 million cu.m of contaminated water so that it meets standards set by the Environment Agency. The treated, clean water is then discharged into the nearby Red River at a rate of up to 25,000 cu.m/d.

As part of the process to decontaminate water pumped out of the underground tin mine, the Bredel pumps are used for transferring sludge, while the Qdos pumps are dosing hydrogen peroxide to oxidise the contaminated metals in the mine water at the WTP. Cornish Metals expects the dewatering of South Crofty to take 18 months.

Qdos is accurately dosing hydrogen peroxide during the cleaning of the contaminated mine water, to oxidise the metals and cause iron and arsenic to precipitate out of the solution, in the first of five process steps at the WTP. Bredel hose pumps provide the process with reliable, low maintenance and contained transfer of thick sludge – containing contaminants such as iron, manganese and arsenic – which is separated from the treated water in stages two and four. The Bredel hose pumps are transferring sludge out from the lamella clarifier into a tank, where the sludge is thickened, and then pumping the thickened sludge to another tank from where it is transported to a nearby site for underground storage.

Steven Kingstone, South Crofty Project Manager at Cornish Metals, said: “We are lucky in Cornwall to have a number of suppliers such as Watson-Marlow, producing high quality equipment that we can utilise in the reconstruction of South Crofty mine. This highlights the importance that we place on buying local where we can, which ensures that the reopening of South Crofty benefits the local population and economy as much as possible. As the site develops, we look forward to continuing to work with Watson-Marlow.”

Bredel and Qdos pumps, from WMFTS, are contributing to the WTP’s goal of minimising South Crofty’s impact on the local environment, according to the company. Before start-up of the WTP in October 2023, the Red River received untreated mine water as a legacy of past mining activities.

A cleaner and healthier Red River will benefit people, wildlife and the local economy, WMFTS says. Also, the water discharged from South Crofty powers a hydro-turbine that generates up to 15% of the power consumed by the WTP.

Bredel hose pumps accommodate continuous flow rates up to 108 cu.m/h and are extremely durable (pressures up to 16 bar), WMFTS says. There are no internal universal joints, valves, dead corners or glands to impact flow, and they are reversible for back-flushing. Bredel hose pumps can handle undiluted mine water, tailings and thickener underflow with up to 80% solids.

Pumps like those in the Bredel range are virtually maintenance-free, according to the manufacturer, as there are no impellers, liners or mechanical seals to replace, no check valves to clog and no rotors or stators to wear out. The only wear part is the hose, which can be replaced in a matter of minutes with no special tools, it says.

Qdos pumps are also low maintenance – reducing the impact of process downtime and lowering the overall cost of ownership – while providing accurate, linear and repeatable chemical metering across all process conditions, it says. Chemical costs can be reduced by higher accuracy metering, with flow rates that remain constant from 0.1 to 2,000 mL/min at up to 7 bar.

Watson-Marlow Fluid Technology Group releases Bredel heavy-duty hose pumps

Watson-Marlow Fluid Technology Group (WMFTG) has released a new peristaltic design of Bredel hose pumps that, the company says, can handle viscous slurries, grit-filled sludge corrosive acids and other challenging materials.

These qualities of the Bredel heavy-duty hose pumps make them ideal for the most demanding mining applications, according to the company.

“Unlike diaphragm, rotary lobe, and PC pumps, the peristaltic design of Bredel hose pumps contains no moving parts that come into contact with the product, and no seals, ball-checks, diaphragms, glands, immersed rotors, stators or pistons to leak, clog, corrode or replace,” it said. “Bredel hose pumps also obviate the need for ancillary equipment such as dry run protection, seal water flush systems and in-line check valves. A simple hose change takes only minutes and can be performed in-situ without special tools or skilled personnel.”

The low maintenance peristaltic design offers a low total cost of ownership, WMFTG claims. As the fluid is safely contained within the hose or tube, operation and maintenance personnel and the environment are protected from unwanted spillages or exposure to chemicals.

Bredel hose pumps are dry-running and self-priming, and allow no slippage, for true positive displacement to provide accurate and repeatable metering, the company says. Only Bredel industrial hose pumps provide this level of engineering expertise for their drives, according to WMFTG.

The pumped fluid is completely contained in a long-life hose, protecting operation and maintenance personnel and the environment from unwanted spillages or exposure to chemicals. Flow is entirely independent of suction and discharge conditions.

Every Bredel hose is precision machined to ensure flow stability and pump performance in tough fluid handling applications, the company added.

These industrial pumps achieve flow rates up to 475 gallons per minute (1,798 litres/min), transferring up to 80% solids in suspension.