Tag Archives: D9816

Liebherr reflects on Zambia’s evolving role in global mining tech advances

Liebherr Zambia has celebrated its 10th anniversary, with employees travelling to the Kitwe branch to begin the proceedings with a tour of Kitwe’s office, warehouse and remanufacturing facilities before attending a company-wide address from Liebherr Zambia’s managing directors.

Henri Wassink, Managing Director of Administration, Liebherr Zambia, said: “We appreciate everyone who has supported Liebherr Zambia during our journey. We thank our employees for their dedication, creativity and loyalty over the past 10 years and look forward to what we will achieve together in the years to come.”

Liebherr Zambia was originally founded to support mining operations in the Zambian Copperbelt. During its first five years, Liebherr Zambia was solely a Liebherr Mining sales and service company, providing machinery, technical support and spare parts to the open-pit copper mines in the country. However, in 2019, the company began offering equipment from Liebherr’s earthmoving product segment to expand its support capabilities and work alongside the gemstone industry as well as contractors providing mining and construction services.

“When we first opened, we had a handful of employees: one accountant, one parts representative and a single technician,” Wassink says. “Today, Liebherr Zambia is more than 100 employees strong, and we are present on different customer sites.”

Despite being home to 20% of the world’s emeralds and being the seventh largest copper producer in the world, the Zambian mining industry is a small one and therefore extremely competitive. To meet customers’ high expectations, Liebherr Zambia has developed a variety of tailored support solutions that range from ad hoc and on-call support to full service contracts with more than 70 people involved.

Jeffery Johnson, Service Manager, Liebherr Zambia, said: “Customers’ needs are rarely static. As such, it’s important that we regularly engage with our customers to be sure that the supports and resources we provide, such as spare parts, are always exactly what they need.”

In recent years, Liebherr Zambia has played a significant role in the development of product innovations such as Liebherr’s Trolley Assist System for haul trucks and the D98 series of combustion engines, designed specifically for the mining industry. In 2016, Liebherr Zambia welcomed the first two T 284 haul trucks in Africa. These were the first trucks to operate using Liebherr’s trolley and pantograph technology – a crucial step forward in the design and development of the Liebherr Trolley Assist System available today.

Sebastien Tomasina, Managing Director of Operations, Liebherr Zambia, said: “The success of the trolley trial in Zambia paved the way for a substantial international sale of a T 284 fleet using trolley technology.”

During the validation of the D98 series of combustion engines, Liebherr Zambia commissioned the first D9812 12-cylinder engine in 2018. Three years later, Liebherr Zambia repowered a T 284 haul truck so that it was the first to run on a D9816 16-cylinder engine. These were crucial steps in the creation of Liebherr’s D98 range of engines, which has now been adopted by customers in major mining markets all over the world.

Kaluba Chaikatisha, General Manager, Finance and Administration, Liebherr Zambia, said: “A key driver in our ability to cope with the rapid expansion and evolution in the industry in which we operate has been the core values of the Liebherr Group that have shaped our organisational culture. These have driven, and continue to drive, the quality in our output, the innovation required to optimise solutions, and the trust we build with our stakeholders.”

When Liebherr Zambia first opened its doors 10 years ago, the company had just the one location and employees you could count on one hand. Today, Liebherr Zambia operates locations in Kitwe, Lusaka, and Kalumbila; represents multiple Liebherr product segments; and supports customers from a range of different industries.

Muonga Kaunda, Head of Human Resources, Liebherr Zambia, said: “I am so proud to be part of the Liebherr Zambia team. Our diverse and talented workforce thrives on teamwork and supporting the business in reaching its business objectives. I’m excited to see what the next 10 years brings for us!”

2024 also marks the 75th anniversary of the Liebherr Group, with celebrations taking place in locations all over the world throughout the year.

Liebherr plans interoperability, scalability and zero emissions announcements at MINExpo 2021

Liebherr will showcase its latest innovative equipment, technology and services for the mining industry at MINExpo 2021, with a world premiere of its brand-new Mining Technology Product portfolio and announcements related to its ‘zero emissions’ program likely to provide the ‘headlines’.

Covering a total area of more than 2,600 sq.m, Liebherr’s booth will present advancements from its Mining, Mobile Cranes and Components product segments during the Las Vegas show on September 13-15.

Liebherr Mining will display the R 9150 Generation 7 (G7) 130 t excavator, the next generation of excavator cab from the recently announced R 9600 G8, the PR 776 70 t mining dozer with LiReCon teleoperation system, the newly introduced T 274 305 t haul truck along with a display from Liebherr Components, and the LRT 1090-2.1 90 t rough terrain crane from Liebherr Mobile Cranes.

New developments and exciting announcements will be presented from Liebherr Mining’s new technology portfolio, as well as the pathway forward into low and zero emission mining, it said.

Attendees will be able to interact with new technologies through a virtual reality (VR) booth and discover Liebherr’s technology at daily masterclasses held with Liebherr experts. Those who cannot attend in person will not miss out, with all exhibits, announcements and showcases from the expo also delivered on Liebherr’s website and social media channels.

Liebherr will introduce three new excavators at MINExpo: the R 9150 Generation 7 (machine showcased on the booth), the R 9200 Generation 7, and the brand-new R 9600 Generation 8 (cabin showcased on the booth).

These three machines establish the new naming strategy based on technology levels for Liebherr machines, with this approach designed to achieve a common and long-term logic within the earthmoving and mining product ranges in a clear manner, Liebherr said.

All three excavators are equipped with the latest innovations including Liebherr Power Efficiency, Assistance Systems and Bucket Filling Assistant.

LPE (Liebherr Power Efficiency) is a specific engine and hydraulic management system, which drastically reduces fuel consumption by up to 20%, the company says.

Assistance Systems are advanced on-board applications designed to support the operator to become more efficient through analytics and actionable insights. These will be presented physically in the R 9600’s cabin and on tablets displayed on the booth. Visitors can also discover the Assistance Systems through an immersive experience in the VR area.

BFA, meanwhile, is the first automation product of the Liebherr hydraulic excavator portfolio, which allows the operator to realise the bucket filling process automatically.

T 274 mining truck

Liebherr has recently extended its product offering with the T 274, a class-leading 305 t haul truck. This new truck bridges the gap between the T 284 and T 264.

Designed and adapted from years of experience in mining truck development, the T 274 is a “true 305 t machine” that provides fast cycle times, higher production rates, low fuel consumption and a low cost per tonne, Liebherr said. This new truck follows the same base design as the T 284, benefitting from its decades of field experience. A wide range of options are available including the Liebherr Trolley Assist System and Liebherr Autonomy Kit.

PR 776 dozer and LiReCon teleoperation system

Liebherr will also showcase its flagship mining dozer, the PR 776 Litronic, which, the company says, delivers best-in-class efficiency. The machine will be on display together with the new LiReCon (Liebherr Remote Control, pictured at the top) Liebherr teleoperation system. LiReCon provides additional comfort and safety for operators in tough mining applications, according to the company.

Liebherr components and D98 diesel engine series

Liebherr components for mining applications will also feature at MINExpo. Among the components is the D98 diesel engine series, which is available for both Liebherr and other mining equipment manufacturers, for new and repowered machines. The V-16 engine of the D98 family, the D9816, will not only be on display at the booth but is also at the heart of the exhibited T 274 haul truck. This marks the beginning of the integration of the D98 series into Liebherr machines, Liebherr says.

LRT 1090-2.1 rough terrain crane

The LRT 1090-2.1 90 t rough terrain crane is designed to deliver the highest safety level.

Fitted as standard with an outrigger monitor, which automatically detects the support status and includes the crane control system, it also comes equipped with the VarioBase® variable support base to enhance flexibility on site and increase the crane’s lifting capacity. The LRT 1090-2.1 features a 47 m telescopic boom, which consists of a two-stage hydraulic cylinder with a rope extension mechanism. This has been designed for high telescoping lifting capacities.

New innovations

Liebherr will present the world premiere of its brand-new Mining Technology Product portfolio at MINExpo. This will demonstrate the company’s interoperable and scalable approach to its equipment, technology and service product offerings, it said.

This portfolio, consisting of Liebherr’s Assistance Systems, Machine Automation and Digital Service products, will provide customers with “flexible scope of supply solutions to increase safety and asset operational effectiveness”, it said.

Together, these products will support operator’s performance, optimise diagnostic processes and automate machine functions, while integrating machine data and OEM expertise within the customer’s chosen technology landscapes, the company added.

Zero emissions

Liebherr says it strives for long-term sustainable solutions, investigating different options focused on safety, cost, reliability, maintainability and flexibility. Liebherr Mining already offers a range of solutions to help customers achieve low emissions, including a full range of electric excavators. It also plans to provide a full range of trolley-capable mining trucks.

“Further to this, Liebherr Mining has a clear vision and roadmap to expand its current offering to achieve low fossil fuel solutions in 2022, along with fossil fuel free solutions for the majority of applications by 2030,” it said. “At MINExpo, strategic partnerships with energy and infrastructure providers will be announced, alongside the roadmap for Liebherr to provide these solutions to our customers.”