Tag Archives: DecaEdge

CR’s DecaEdge cast lip for large mining wheel loaders goes live

CR has announced the public launch of its latest DecaEdge cast lip (DE2553) for large mining wheel loader buckets.

First talked about in an IM exclusive in June, the 9-station lip suits wheel loader buckets with capacities between 14-20 cu.m, the company says.

CR’s DecaEdge range has demonstrated its performance and provided maintenance savings over a number of years, with individual lips achieving more than 25,000 operating hours with no major rebuilds, resulting in an over 33% reduction in total cost of ownership of the lip and ground engaging tool system, CR says.

The DE2553 was developed in response to the popularity of CR’s DecaEdge 10 and 11 station cast lips, aiming to broaden the company’s cast lip range for large mining wheel loaders, it says.

CR Chief Executive Officer, John Barbagallo, says the range extension demonstrates the strong market appetite for this unique offering.

“CR is the only manufacturer to offer a range of cast lips for mining class wheel loaders in the world,” he said. “The company prides itself on developing innovative, market leading products to help develop and shape the future of mining.

“By building deep and trusted relationships with customers, CR is able to understand and help solve challenges in field to ensure productivity continually improves. The success and growth of the DecaEdge range is the result of world-class engineering and comprehensive collaboration with our partners.”

CR readying new cast lip system for large wheel loader buckets

CR is preparing a new addition to its DecaEdge™ range of cast lip systems for large wheel loader buckets, with the new product due for public release by the end of the year.

The new DecaEdge DE2553 cast lip will complement the existing range and suit large mining wheel loader buckets with capacities between 14 cu.m and 20 cu.m, according to the company.

DecaEdge leverages the experience of CR’s RazerEdge™ cast lip range which revolutionised the market for 100 t to 400 t excavator lip and ground engaging tool (GET) systems, the company said. CR already has two lips in the market for the Komatsu L1850 and L2350, WA1200 and Cat 994 wheel loaders.

With over 160,000 combined operating hours and counting, a DecaEdge lip can last for up to 25,000 operating hours with no major rebuilds, according to the company. The system removes outdated plate lip features by employing integral cast noses and better material placement to achieve plane alignment and spade angle optimisation, delivering an over 33% reduction in total cost of ownership of the lip and GET system, according to CR’s General Manager of Product Management, Quintin Nienaber.

“It also eliminates the need for wear blocks and wear packages,” Nienaber says. “The specially designed teeth and shrouds are designed to also protect the lip, which means that every time a ground engaging tool is replaced, the underside wear package is refreshed, simplifying the maintenance process and reducing the demand on maintenance teams,” Nienaber says.

CR said the DecaEdge DE2553 is anticipated to uphold the durability and maintenance savings benefits experienced with the current DecaEdge range.

“CR is excited to broaden the range of this revolutionary technology,” it added.