Tag Archives: DL422iE

Evolution Mining to evaluate fleet as part of emissions reduction pathway

Evolution Mining, like many of its gold mining peers, has made a commitment to emissions reduction by 2030 on the way to achieving ‘net zero’ status by 2050. This relates to Scope 1 & 2 emissions compared with its FY20 financial year baseline.

Evolution’s recent FY24 Annual Sustainability Report shows the company’s progress on this journey, demonstrating it is almost halfway to achieving the 2030 goal of a 30% reduction, with the circa-12% reduction in emissions in the last year against the adjusted FY20 baseline.

The company’s emissions reduction pathway includes leveraging partnerships, including a new one with Caterpillar’s Pathway to Sustainability program, as part of its broader focus on emissions reduction, which is a fleet-agnostic approach.

The Caterpillar program was officially launched at The Electric Mine 2024, in Perth, Western Australia. It is a four-year program with multi-pronged experience that provides companies with holistic learning opportunities, energy transition project advisement and additional benefits related to sustainable product access, Caterpillar says.

The emphasis of the program is on understanding each participating company’s sustainability objectives and providing participants with information and tools that will help them understand where they are on their own unique journeys and where energy transition strategies may need to be customised to support individual actions.

Other notable companies to have signed up to the program include NRW Holdings and Yancoal Australia.

As Evolution explained in its Annual Sustainability Report, “We also identified opportunities to improve our understanding of, and partnerships with, low emissions fuel manufacturers and suppliers to assist with planning and assessing future fleet transition needs.

“Our long-term strategy is detailed in our Net Zero commitment. It includes the investigation, trial and shift to renewables, as well as energy storage, low emissions and diesel replacement, hybrid and battery-electric fleet, and nature-based solutions. Four major sources of emissions present opportunities for decarbonisation: power supply, mobile equipment, stationary combustion and process emissions. Activities that deliver cost-competitive decarbonisation reductions continue to be integrated into our business cycle.”

One of these initiatives the company is investigating is the use of diesel-electric loaders. Evolution acknowledges there is more work to do in understanding the benefits that electric and hybrid vehicles can bring. Some research currently suggests this could theoretically reduce felt emissions by 30-35%.

Evolution has already introduced battery-electric vehicles (BEVs) for trials at its Red Lake operation, in Canada, becoming one of the first miners to take advantage of Epiroc’s battery-electric conversion kits to transform diesel-powered loaders to battery-electric driven operation.

The company has also engaged Sandvik as part of its fleet transition plans, with the potential of carrying out a trial on DL422iE battery-electric longhole drills at Red Lake.

The Sandvik DL422iE is a fully-automated, battery-powered top hammer longhole drill designed for underground mass mining in 4 x 4 m or larger production drifts, Sandvik says. It can drill vertical and inclined fans and single or parallel Ø89-127 mm longholes up to 54 m in depth using ST58 and ST68 tube rods.

The drill’s electric driveline includes a battery package and electric motor to allow for zero emissions while tramming and also reduced thermal load. The DL422iE also features Sandvik’s patented Charging While Drilling technology; an innovation for reduced battery charging time without the need for additional infrastructure.

Evolution added in its report: “Application of technologies to reduce Scope 1 emissions from mine fleet is a complex decarbonisation challenge for the industry. A number of short, medium and long-term solutions are currently being assessed, trialled and considered across our operations. These include solutions that are technologically mature, such as hybrid vehicles, as well as technologies that have high potential but have limitations at present due to their practical application within Evolution operating mines and their commercial competitiveness (eg battery-electric vehicles).”

Sandvik to showcase digital, battery-electric and diesel-electric advances at MINExpo 2024

Sandvik will introduce innovative new solutions and showcase its latest technologies at mining’s largest tradeshow, MINExpo INTERNATIONAL® 2024, in Las Vegas, including battery-electric and diesel-electric equipment to help customers improve their sustainability.

The OEM will have its latest innovations on display at the show, September 24-26, including its new Toro™ diesel-electric truck demonstrator and latest battery-electric concept surface drill rig.

Sandvik’s 21,000-sq.ft (1,950-sq.m) exhibit will demonstrate its vision for the “future of mining”, a theme that emphasises its focus on the technologies and solutions that will help customers mine more sustainably without compromising productivity or efficiency.

“As the mining industry helps drive the global green transition and decarbonisation efforts accelerate within our own sector, we continue to innovate within automation, digitalisation and electrification, key areas that empower our customers to mine more sustainably,” Mats Eriksson, President of Sandvik Mining and Rock Solutions, said.

Digitalisation is poised to become even more vital in solving the industry’s ever-increasing challenges of safety, productivity and profitability. The centrepiece of Sandvik’s exhibit will be a 645-sq.ft (60-sq.m) immersive room, a sensory experience that will showcase the company’s end-to-end digital offering and other key technologies, the company says. MINExpo attendees can step into a mine control room and cap lamp room, explore Sandvik’s MineGame advanced simulation tool and discover technologies including Sandvik’s digital convergence system and collision avoidance system.

Sandvik is expanding its technology portfolio by developing a diesel-electric range of underground loaders and trucks to complement its leading BEV offering, expected to boost productivity, reduce total cost of ownership, improve availability and extend component lifetimes. Sandvik first showcased its Toro diesel-electric truck demonstrator to customers at a technology workshop in Turku, Finland, in 2022. Boasting a capacity of 60-plus-tonnes, the demonstrator has since undergone extensive performance testing and the Sandvik product development team is using customer feedback to ensure its future commercial offering meets industry needs.

On the surface drilling side, Sandvik will showcase its Sandvik DR411i rotary blasthole drill rig and Pantera™ DP1510i top hammer drill rig, as well as its latest battery-electric concept surface drill rig. On display for the first time outside of Finland, the down-the-hole BEV is the first in its size class, capable of drilling DTH holes up to 9 in (229 mm) in diameter and blending the autonomy of battery with the continuous endurance of power cable.

On the underground drilling side, the Sandvik DL422iE longhole drill will be on display together with Sandvik’s future direction for battery-electric underground drilling applications, a new rock drill offering and the latest in iSURE® and Sandvik DrillConnect capability. Underground drilling and Deswik integration for longhole mine planning will also be presented, alongside Sandvik ground support solutions including its ARI System, resin injection head, pump resin kit and mesh products.

Sandvik will display some of its latest rock tools at MINExpo, including the new CT55 and CT67 curved thread top hammer tool systems for surface bench drilling and underground longhole drilling, Golden Shank with unique corrosion resistance, push bore reamer system for underground slot hole drilling and Sandvik RR340 single seal roller bearing rotary drill bit. Sandvik will also launch new rock tools at the show, including a new DTH hammer and bit family and a new collective concept for its digital rock tools suite.

Sandvik’s parts and services exhibits will showcase the company’s comprehensive lifecycle support, blending the unparalleled OEM expertise of Sandvik service technicians with advanced technology to maximise performance and longevity for Sandvik equipment – whether it’s diesel, hybrid or electric, the company says. Sandvik will also present its latest developments within its suite of digital services, which leverage data and insights from its connected equipment.

For rock and mineral processing applications, the Sandvik booth will feature a display of Sandvik hydraulic hammers as well as the company’s latest lineup of high-capacity vibrating screens and feeders. Recent acquisitions enable Sandvik to offer one of the most comprehensive ranges of vibrating screens and feeders on the market, it says, with equipment capable of handling up to 8,000 t/h. MINExpo visitors will see the SL3672M, a double deck flat screen that measures approximately 12 ft (3.6 m) in width and 24 ft (7.3 m) in length and weighs around 33 t. Also on display will be Sandvik’s new screen condition monitoring and screening media management systems, designed to help operators maximise processing plant uptime and efficiency.

Representatives from Sandvik Financial Services will be available at the booth to discuss equipment financing opportunities.

IGO and Perenti herald ‘drop-in’ battery-electric, autonomous drilling solution at Nova

The confluence of automation and electrification in underground mining was spoken of many times at The Electric Mine 2024 event, in Perth, Western Australia, last month, with a whole themed session dedicated to it.

One of the best examples of the two trends converging was observed in a talk titled, ‘Electrification and Automation at IGO’s Nova Mine: Implementation of the Sandvik DL422iE Production Drill.’

In this joint presentation, Brandon Cooper, Senior Mining Engineer of Projects at IGO Limited, and Paul Linabury, Manager of Electrification at Perenti Contract Mining, outlined how this new electric and automated longhole drill could provide the entry point underground miners require to understand the practicalities associated with incorporating such new technology.

“This isn’t the heavy hitter for greenhouse gas or DPM (diesel particulate matter), but what it does is allow us to operate a battery underground and get familiar with it,” Cooper said of the Australia-first DL422iE deployment at Nova.

The Sandvik DL422iE is a fully-automated, battery-powered top hammer longhole drill designed for underground mass mining in 4 x 4 m or larger production drifts, Sandvik says. It can drill vertical and inclined fans and single or parallel Ø89-127 mm longholes up to 54 m in depth using ST58 and ST68 tube rods.

The drill’s electric driveline includes a battery package and electric motor to allow for zero emissions while tramming and also reduced thermal load. The DL422iE also features Sandvik’s patented Charging While Drilling technology; an innovation for reduced battery charging time without the need for additional infrastructure.

Barminco, part of Perenti, purchased the Sandvik DL422iE, which was commissioned and put to work at Nova in July 2023 as part of Barminco’s existing services contract, with the surface drilling remote capacities operationalised in February of this year.

Nova, itself, is a remote operation in the Fraser Range of Western Australia that has traditionally relied on large diesel generators for power. The company has progressively transitioned to renewable generation, which has been reinforced by a 10 MWh lithium-ion battery. These two, alongside the site’s synchronous condensers, allow Nova to produce enough renewable energy to power the production plant and underground mine when the sun is shining, according to Cooper.

This is important for the context of introducing an electric drill to the fleet that is powered off a 75 kWh sodium nickel chloride battery when tramming and the mine grid – via cable – when drilling.

While the electric drill introduction represented an Australia first, Nova has been trialling and deploying battery-electric equipment for several years. It has three Zed 70 Ti light utility vehicles (battery-electric conversions of Toyota Landcruisers) in its fleet from Zero Automotive, has trialled the Bortana EV – another electric light vehicle – has one BME ITC L120H battery-electric integrated tool carrier to its name and is expecting to add another machine to its fleet by the end of the year – a Normet Charmec MC 605 V(E) SD battery-electric emulsion charge rig.

This breadth and depth of experience allowed Cooper to look across the industry’s underground mine electrification equipment offering and draw some parallels at the event.

“Introducing a battery-electric drill has, at this stage, a lot more chance of being seamless and successful with far less operational changes needed to be made compared with a truck or a loader,” he said.

The proof of this statement was in the presentation, and some of the specific operational highlights he and Linabury outlined.

From initial deployment in July 2023 to the middle of May 2024, IGO had drilled 50,750 m with this rig, with Cooper saying the site typically drills longholes to 45 m lengths. When compared with the diesel-powered DL421 rig the operation was previously using, the DL422iE was 20% more productive than the DL421 rig’s 12-month average drilling rate of 5,000 m/mth.

Looking at the automated elements on board the Sandvik rig – the first battery-electric vehicle equipped with Sandvik AutoMine® for surface remote drilling and automation – Cooper highlighted higher metres drilled, reduced hole setup times and increased flexibility.

He provided some colour here: “Auto fan drilling enables the drill and blast engineer to put a drill design on a USB stick and give it to the operator, where the operator plugs it into the rig’s USB port to view a digital map of what they’re drilling. The rig itself will automatically test each planned collar location and alert the operator if a hole needs to move; allowing them to shift the collar and leave the toe in place, or shift and drill a parallel hole.” These amendments to the original plan are recorded, with the engineer able to analyse the information on the updated file later.

Following this process, the rig can be setup to drill an entire fan without any operator input.

The second automation advance Cooper highlighted was the ability to carry out drilling from the surface in a cab. The company has been using this facility to drill during shift change or during re-entry. “That feature is netting us 770 m on top of what we have been getting every month,” Cooper said. “And I don’t think we are taking full advantage of it just yet; I think there are more gains to be had.”

While the machine is meant for battery-electric tramming, Cooper said there had been glimpses of the rig’s ability to also drill off battery, relaying one occasion where an electrician was able to repair a “jumbo box” at the same time as the operator carried out a 25 m long hole using battery power.

The battery-electric rig has also required some changes to the way operators work, with Cooper noting that the 75 kWh sodium nickel chloride battery did not provide enough power for the machine to tram 3.3 km (on a 1:7 incline) from the bottom of the ramp to the top. Nova operators had got around this issue by carrying out an opportunity charge 850 m from surface by the rod-storage cuddy, allowing the operator to offload drill rods at the same time.

“These BEVs require changes to the way we work,” he said. “If we can integrate those changes into our existing work practices to minimise the changes to the operators, we will get a better result.”

Linabury, meanwhile, highlighted how the services provider was identifying the new risks and opportunities that were emerging from battery electrification during deployments such as this.

Examples included recognising the increased number of electrical isolation points on a battery-electric drill and creating a live line indicator to identify when current is running through these, charging the battery to below full capacity to make the most of downhill regeneration and more closely interrogating classifications given by systems such as the battery management interface.

In the Q&A session at the end of the presentation, Cooper summed up the IGO rationale for bringing this new battery-electric and automation-enabled machine into the Nova fleet: “As we have shown with the DL422iE, you can essentially drop this in and change very little about the way you operate normally, but at the same time you get a chance to play around with: ‘What does my emergency response look like for this new drill? How do my supply chains have to change for parts? How do my skillsets need to change for people? What do the operators need to be made aware of?’

“You can solve all of those problems, and a lot of those learnings are then directly transferable for when you start tackling the bigger problems of heavy machines.”

Such learnings would allow the company to have a much clearer picture of what it would take to fully electrify an underground mine in the future, he concluded.

Australia’s first fully-automated, battery-electric Sandvik DL422iE drill goes to work at IGO Nova

IGO and Barminco have put Sandvik’s DL422iE longhole drill to work at the Nova operation in Western Australia, becoming the first mine in Australia to roll out the fully-automated, battery-electric rig.

The nickel-copper-cobalt mine, in the Fraser Range, is owned by IGO and operated by Barminco. Both companies have been trailblazers in terms of trialling electrified mining technologies and, like Sandvik Mining and Rock Solutions, they are a part of the Electric Mine Consortium.

Barminco purchased the Sandvik DL422iE, which was commissioned and put to work in July.

Darren Kwok, Head of Mining Electrification and Technology at Barminco, said: “Accelerating decarbonisation is one of our sustainability priorities and there are clear benefits to using battery-electric vehicles in the underground environment. Reducing or eliminating diesel emissions improves working conditions for our people and also has the potential to improve efficiency and profitability. We’re very excited to see the benefits that this new Sandvik rig can provide.”

Chris Carr, Head of Technical Services and Acting General Manager Nova at IGO, added: “At IGO, we believe in a clean energy future, and that extends to our underground mining operations where the electrification of our fleets will create a safer, greener and more productive operation. The arrival of the new Sandvik drill is an important step towards our commitment to be net zero across our direct operations and projects by 2035, if not sooner.”

The Sandvik DL422iE is a fully-automated, battery-powered top hammer longhole drill designed for underground mass mining in 4 x 4 m or larger production drifts, Sandvik says. It can drill vertical and inclined fans and single or parallel Ø89-127 mm longholes up to 54 m in depth using ST58 and ST68 tube rods.

The drill’s electric driveline includes a battery package and electric motor to allow for zero emissions while tramming and also reduced thermal load. The DL422iE also features Sandvik’s patented Charging While Drilling technology; an innovation for reduced battery charging time without the need for additional infrastructure.

Nathan Cunningham, Business Line Manager at Sandvik Mining and Rock Solutions, said: “We’re seeing considerable customer interest in Sandvik battery-electric vehicle solutions that help remove diesel from underground mines. If a miner is able to achieve a fully-electric underground operation there can a be a flow-on effect for the ventilation capacity calculations. For new mines, in particular, this can reduce bring a double benefit – better worker health and a reduction in the work required to meet ventilation requirements.”

The DL422iE is part of the Sandvik 400iE series of drill rigs that, together, provide a battery-electric solution to just about every underground challenge.

“Other members of the family include the Sandvik DD422iE mining and tunnelling jumbo and the Sandvik DS412iE rock bolter,” Cunningham says. “The DD422iE was launched in 2016 and has since logged more than 4 million metres of drilled holes and over 18,000 kilometres of tramming with zero emissions. Meanwhile, the DS412iE rock bolter was launched in 2021 and is rapidly transforming mines across the world.”

Kwok added: “Electrification/decarbonisation is a key priority for Barminco and one of the most important trends in the sector at the moment, alongside automation. For this reason, we’re delighted to have Sandvik as a technology partner who is providing industry-leading solutions to the challenges we face.”

Fully owned by IGO, the Nova Operation uses long hole and sub-level open stoping with paste backfill. In thr 2022 financial year, it achieved total production of 26,675 t of nickel, 11,483 t of copper, and 982 t of cobalt.

Sandvik to supply Rana Gruber with 19-strong fleet of battery-electric vehicles

Rana Gruber has selected Sandvik Mining and Rock Solutions to supply a fleet of 19 battery-electric vehicles (BEVs), including trucks, loaders and drills, for its iron ore operations in Storforshei in northern Norway.

The agreement, worth some SEK370 million ($36 million), underpins Rana Gruber’s aim to operate the world’s first carbon-free iron ore mine by the end of 2025.

Sandvik’s second-largest battery-electric mining fleet to date will include six Sandvik TH550B trucks, five Sandvik LH518B loaders, four Sandvik DL422iE longhole drills, two Sandvik DS412iE mechanical bolters and two Sandvik DD422iE jumbos. Delivery of the equipment will begin during the March quarter and is planned to continue through 2024. Sandvik will also provide on-site service support and batteries.

Gunnar Moe, Chief Executive Officer of Rana Gruber, said: “We’re proud that our mining operations already have among the industry’s lowest CO2 footprints but we have even higher ambitions to completely eliminate our carbon emissions. We have a crystal-clear decarbonisation strategy. When we announced our 2025 goal in 2020, many did not believe it would be possible, but we’re taking another major step forward partnering with Sandvik to implement a battery-electric fleet that will improve our work environment and reduce our operational costs. Most importantly, BEVs will help us achieve our ambitious goals for carbon-free mining.”

Moe said Sandvik’s philosophy around batteries and its approach to battery safety was an important factor in Rana Gruber’s selection process.

“This is a new world for us but Sandvik has extensive battery-electrification expertise,” he said. “We are already very pleased with our cooperation with Sandvik and their commitment to support our BEV transition, not as a supplier but as a true partner wanting to take the journey with us.”

Established in 1964, Rana Gruber produces approximately 1.8 Mt/y of iron ore concentrate from its five deposits in Norway’s Dunderland Valley. Its resource base includes more than 440 Mt of iron ore.

Sandvik has supplied underground equipment to Rana Gruber for more than 25 years. The companies signed a cooperation agreement to strengthen their partnership in November 2021. Trans4Mine, Sandvik’s in-house consultancy, conducted studies and simulations to advise Rana Gruber on BEV fleet requirements, charging station locations and other mining cycle optimisation opportunities, resulting in a letter of intent in November 2022.

Mats Eriksson, President of Sandvik Mining and Rock Solutions, said: “BEVs have demonstrated their power to reduce a mining operation’s carbon footprint. Rana Gruber is a pioneer in the mining electrification shift in Europe, and we look forward to supporting their battery-electric transition.”

Sandvik to deliver ‘biggest BEV fleet to date’ for Foran’s McIlvenna Bay

Foran Mining has selected Sandvik Mining and Rock Solutions to supply a fleet of 20 battery-electric vehicles (BEVs), including trucks, loaders and drills, for its McIlvenna Bay project in Saskatchewan, Canada.

Set to be one of the world’s first carbon-neutral copper development projects, McIlvenna Bay will be powered by clean hydroelectric power and designed to take advantage of Sandvik’s latest technological advances in sustainable mining, the OEM says.

Sandvik’s biggest BEV fleet to date will include seven Sandvik 18-t-payload LH518B loaders (pictured dumping into a TH550B), six Sandvik 50-t-payload TH550B trucks, four Sandvik DD422iE jumbo drill rigs, two Sandvik DL422iE longhole drills and one Sandvik DS412iE mechanical bolter. Delivery of the equipment is scheduled to begin next year and continue into 2025, Sandvik says.

Sandvik will also provide on-site service support and Battery as a Service by Sandvik at the underground copper-zinc mining project located in east-central Saskatchewan.

Jakob Rutqvist, VP Strategy and Commercial for Sandvik Mining and Rock Solutions’ Battery and Hybrid Electric Vehicles (BHEV) Business Unit, said: “This record contract is the culmination of a year-long collaborative effort between Foran Mining and Sandvik and demonstrates a shared vision that electrification will drive the future of sustainable mining. BEVs have enormous potential to reduce a mining operation’s carbon footprint, and Canada continues to be the epicentre for mining electrification and a blueprint for what to expect in other major mining regions very soon.”

Copper and zinc are critical metals for the transition to a low-carbon future as essential elements of electrical grids, solar panels, wind turbines and batteries. The McIlvenna Bay project intends to supply those minerals in a way that will not only be carbon neutral but ultimately have a net positive impact on the climate, according to Sandvik.

Dave Bernier, Chief Operating Officer of Foran Mining, said: “This is a very exciting period for Foran as we continue to execute on our initiatives to permit, construct and operate McIlvenna Bay. Sandvik is a global leader in industrial battery technology and we look forward to working together on our project. Utilising battery-electric equipment with semi- and fully-autonomous capabilities can help us achieve carbon neutral targets and provide a safer working environment, which is part of our Net Positive Business strategy as we look to deliver critical metals essential for global decarbonisation in a responsible and socially-empowering way.”

Foran Mining conducted a thorough analysis during its 2020 prefeasibility study to determine the investment case for BEVs compared with diesel. The company determined that BEVs would deliver better financial results at McIlvenna Bay when considering the savings generated through lower ventilation capital and operating costs.

That report, authored by AGP Mining Consultants Inc, envisaged the potential use of 7 Sandvik LH517i LHDs and 11 Artisan Vehicles (Sandvik) Z50 battery electric trucks for a 3,600 t/d of polymetallic ore operation.

Stefan Widing, President and CEO of Sandvik, said: “I am very pleased that Foran Mining has chosen Sandvik to deliver our leading battery-electric solutions for the pioneering McIlvenna Bay project. We see very strong momentum for our mining electrification offering, which offers great potential in driving more sustainable mining, helping customers to boost productivity, reduce greenhouse gas emissions and improve workers’ health.”

A dedicated on-site project team will be jointly working with the mine’s operations team to ensure the products and services in the delivery scope support the alliance on Foran’s journey towards more productive, efficient and sustainable mining, Sandvik said.

“Battery as a Service by Sandvik will enable McIlvenna Bay to get the most out of its battery-electric equipment by relying on unrivaled expertise to manage the capacity and health of batteries and chargers throughout their long lives,” it added.

Sandvik to expand battery-powered drilling range with DL422iE & DS412iE

Having electrified its DD422i development drill, Sandvik Mining and Rock Technology is now looking to extend its battery technology to two more of its intelligent drills: the DL422iE top hammer longhole drill and the DS412iE rock bolter.

During the Innovation in Mining virtual event this week, it came to light that the company is currently testing a battery-equipped prototype DL422iE unit in Canada ahead of a planned launch in the March quarter of 2021.

It will be joined later in 2021 by the DS412iE rock bolter which, with the existing DD422iE drill, provides a full range of electric drills for all applications; all of which offer battery-powered tramming and carry out bolting or drilling when connected to mains electric power.

These newest battery-powered vehicles are based on the DD422iE technology with intelligent control system and a wide range of automatic functions, engineered to provide top-level performance, accuracy and reliability, the company says.