Tag Archives: DL422iE

Australia’s first fully-automated, battery-electric Sandvik DL422iE drill goes to work at IGO Nova

IGO and Barminco have put Sandvik’s DL422iE longhole drill to work at the Nova operation in Western Australia, becoming the first mine in Australia to roll out the fully-automated, battery-electric rig.

The nickel-copper-cobalt mine, in the Fraser Range, is owned by IGO and operated by Barminco. Both companies have been trailblazers in terms of trialling electrified mining technologies and, like Sandvik Mining and Rock Solutions, they are a part of the Electric Mine Consortium.

Barminco purchased the Sandvik DL422iE, which was commissioned and put to work in July.

Darren Kwok, Head of Mining Electrification and Technology at Barminco, said: “Accelerating decarbonisation is one of our sustainability priorities and there are clear benefits to using battery-electric vehicles in the underground environment. Reducing or eliminating diesel emissions improves working conditions for our people and also has the potential to improve efficiency and profitability. We’re very excited to see the benefits that this new Sandvik rig can provide.”

Chris Carr, Head of Technical Services and Acting General Manager Nova at IGO, added: “At IGO, we believe in a clean energy future, and that extends to our underground mining operations where the electrification of our fleets will create a safer, greener and more productive operation. The arrival of the new Sandvik drill is an important step towards our commitment to be net zero across our direct operations and projects by 2035, if not sooner.”

The Sandvik DL422iE is a fully-automated, battery-powered top hammer longhole drill designed for underground mass mining in 4 x 4 m or larger production drifts, Sandvik says. It can drill vertical and inclined fans and single or parallel Ø89-127 mm longholes up to 54 m in depth using ST58 and ST68 tube rods.

The drill’s electric driveline includes a battery package and electric motor to allow for zero emissions while tramming and also reduced thermal load. The DL422iE also features Sandvik’s patented Charging While Drilling technology; an innovation for reduced battery charging time without the need for additional infrastructure.

Nathan Cunningham, Business Line Manager at Sandvik Mining and Rock Solutions, said: “We’re seeing considerable customer interest in Sandvik battery-electric vehicle solutions that help remove diesel from underground mines. If a miner is able to achieve a fully-electric underground operation there can a be a flow-on effect for the ventilation capacity calculations. For new mines, in particular, this can reduce bring a double benefit – better worker health and a reduction in the work required to meet ventilation requirements.”

The DL422iE is part of the Sandvik 400iE series of drill rigs that, together, provide a battery-electric solution to just about every underground challenge.

“Other members of the family include the Sandvik DD422iE mining and tunnelling jumbo and the Sandvik DS412iE rock bolter,” Cunningham says. “The DD422iE was launched in 2016 and has since logged more than 4 million metres of drilled holes and over 18,000 kilometres of tramming with zero emissions. Meanwhile, the DS412iE rock bolter was launched in 2021 and is rapidly transforming mines across the world.”

Kwok added: “Electrification/decarbonisation is a key priority for Barminco and one of the most important trends in the sector at the moment, alongside automation. For this reason, we’re delighted to have Sandvik as a technology partner who is providing industry-leading solutions to the challenges we face.”

Fully owned by IGO, the Nova Operation uses long hole and sub-level open stoping with paste backfill. In thr 2022 financial year, it achieved total production of 26,675 t of nickel, 11,483 t of copper, and 982 t of cobalt.

Sandvik to supply Rana Gruber with 19-strong fleet of battery-electric vehicles

Rana Gruber has selected Sandvik Mining and Rock Solutions to supply a fleet of 19 battery-electric vehicles (BEVs), including trucks, loaders and drills, for its iron ore operations in Storforshei in northern Norway.

The agreement, worth some SEK370 million ($36 million), underpins Rana Gruber’s aim to operate the world’s first carbon-free iron ore mine by the end of 2025.

Sandvik’s second-largest battery-electric mining fleet to date will include six Sandvik TH550B trucks, five Sandvik LH518B loaders, four Sandvik DL422iE longhole drills, two Sandvik DS412iE mechanical bolters and two Sandvik DD422iE jumbos. Delivery of the equipment will begin during the March quarter and is planned to continue through 2024. Sandvik will also provide on-site service support and batteries.

Gunnar Moe, Chief Executive Officer of Rana Gruber, said: “We’re proud that our mining operations already have among the industry’s lowest CO2 footprints but we have even higher ambitions to completely eliminate our carbon emissions. We have a crystal-clear decarbonisation strategy. When we announced our 2025 goal in 2020, many did not believe it would be possible, but we’re taking another major step forward partnering with Sandvik to implement a battery-electric fleet that will improve our work environment and reduce our operational costs. Most importantly, BEVs will help us achieve our ambitious goals for carbon-free mining.”

Moe said Sandvik’s philosophy around batteries and its approach to battery safety was an important factor in Rana Gruber’s selection process.

“This is a new world for us but Sandvik has extensive battery-electrification expertise,” he said. “We are already very pleased with our cooperation with Sandvik and their commitment to support our BEV transition, not as a supplier but as a true partner wanting to take the journey with us.”

Established in 1964, Rana Gruber produces approximately 1.8 Mt/y of iron ore concentrate from its five deposits in Norway’s Dunderland Valley. Its resource base includes more than 440 Mt of iron ore.

Sandvik has supplied underground equipment to Rana Gruber for more than 25 years. The companies signed a cooperation agreement to strengthen their partnership in November 2021. Trans4Mine, Sandvik’s in-house consultancy, conducted studies and simulations to advise Rana Gruber on BEV fleet requirements, charging station locations and other mining cycle optimisation opportunities, resulting in a letter of intent in November 2022.

Mats Eriksson, President of Sandvik Mining and Rock Solutions, said: “BEVs have demonstrated their power to reduce a mining operation’s carbon footprint. Rana Gruber is a pioneer in the mining electrification shift in Europe, and we look forward to supporting their battery-electric transition.”

Sandvik to deliver ‘biggest BEV fleet to date’ for Foran’s McIlvenna Bay

Foran Mining has selected Sandvik Mining and Rock Solutions to supply a fleet of 20 battery-electric vehicles (BEVs), including trucks, loaders and drills, for its McIlvenna Bay project in Saskatchewan, Canada.

Set to be one of the world’s first carbon-neutral copper development projects, McIlvenna Bay will be powered by clean hydroelectric power and designed to take advantage of Sandvik’s latest technological advances in sustainable mining, the OEM says.

Sandvik’s biggest BEV fleet to date will include seven Sandvik 18-t-payload LH518B loaders (pictured dumping into a TH550B), six Sandvik 50-t-payload TH550B trucks, four Sandvik DD422iE jumbo drill rigs, two Sandvik DL422iE longhole drills and one Sandvik DS412iE mechanical bolter. Delivery of the equipment is scheduled to begin next year and continue into 2025, Sandvik says.

Sandvik will also provide on-site service support and Battery as a Service by Sandvik at the underground copper-zinc mining project located in east-central Saskatchewan.

Jakob Rutqvist, VP Strategy and Commercial for Sandvik Mining and Rock Solutions’ Battery and Hybrid Electric Vehicles (BHEV) Business Unit, said: “This record contract is the culmination of a year-long collaborative effort between Foran Mining and Sandvik and demonstrates a shared vision that electrification will drive the future of sustainable mining. BEVs have enormous potential to reduce a mining operation’s carbon footprint, and Canada continues to be the epicentre for mining electrification and a blueprint for what to expect in other major mining regions very soon.”

Copper and zinc are critical metals for the transition to a low-carbon future as essential elements of electrical grids, solar panels, wind turbines and batteries. The McIlvenna Bay project intends to supply those minerals in a way that will not only be carbon neutral but ultimately have a net positive impact on the climate, according to Sandvik.

Dave Bernier, Chief Operating Officer of Foran Mining, said: “This is a very exciting period for Foran as we continue to execute on our initiatives to permit, construct and operate McIlvenna Bay. Sandvik is a global leader in industrial battery technology and we look forward to working together on our project. Utilising battery-electric equipment with semi- and fully-autonomous capabilities can help us achieve carbon neutral targets and provide a safer working environment, which is part of our Net Positive Business strategy as we look to deliver critical metals essential for global decarbonisation in a responsible and socially-empowering way.”

Foran Mining conducted a thorough analysis during its 2020 prefeasibility study to determine the investment case for BEVs compared with diesel. The company determined that BEVs would deliver better financial results at McIlvenna Bay when considering the savings generated through lower ventilation capital and operating costs.

That report, authored by AGP Mining Consultants Inc, envisaged the potential use of 7 Sandvik LH517i LHDs and 11 Artisan Vehicles (Sandvik) Z50 battery electric trucks for a 3,600 t/d of polymetallic ore operation.

Stefan Widing, President and CEO of Sandvik, said: “I am very pleased that Foran Mining has chosen Sandvik to deliver our leading battery-electric solutions for the pioneering McIlvenna Bay project. We see very strong momentum for our mining electrification offering, which offers great potential in driving more sustainable mining, helping customers to boost productivity, reduce greenhouse gas emissions and improve workers’ health.”

A dedicated on-site project team will be jointly working with the mine’s operations team to ensure the products and services in the delivery scope support the alliance on Foran’s journey towards more productive, efficient and sustainable mining, Sandvik said.

“Battery as a Service by Sandvik will enable McIlvenna Bay to get the most out of its battery-electric equipment by relying on unrivaled expertise to manage the capacity and health of batteries and chargers throughout their long lives,” it added.

Sandvik to expand battery-powered drilling range with DL422iE & DS412iE

Having electrified its DD422i development drill, Sandvik Mining and Rock Technology is now looking to extend its battery technology to two more of its intelligent drills: the DL422iE top hammer longhole drill and the DS412iE rock bolter.

During the Innovation in Mining virtual event this week, it came to light that the company is currently testing a battery-equipped prototype DL422iE unit in Canada ahead of a planned launch in the March quarter of 2021.

It will be joined later in 2021 by the DS412iE rock bolter which, with the existing DD422iE drill, provides a full range of electric drills for all applications; all of which offer battery-powered tramming and carry out bolting or drilling when connected to mains electric power.

These newest battery-powered vehicles are based on the DD422iE technology with intelligent control system and a wide range of automatic functions, engineered to provide top-level performance, accuracy and reliability, the company says.