Tag Archives: Duncan Bradford

Ma’aden and Hexagon partner on Middle East’s first ‘digital mine’ at Mansourah Massarah

Ma’aden and Hexagon have partnered to launch what they say is the Middle East’s very first digital mine, with Hexagon’s life-of-mine technology solutions being deployed at Mansourah Massarah mine, combining sensor, software and autonomous technologies to enhance efficiency, productivity, quality and safety across the mine’s operations.

Duncan Bradford, Executive Vice President Base Metals and New Metals, Ma’aden, said: “This partnership strongly aligns with our digitisation strategy, as we work to use the vast amounts of data that we mine to make our mine safer and more efficient. We look forward to working closely with Hexagon to implement and utilise the region’s first digital mine to elevate Mansourah Massarah’s operations.”

Nick Hare, President of Hexagon’s Mining division, said: “We are excited to help bring to life this important shift toward digitisation of the mine, one that holistically leverages intelligent data and automation across workflows to minimise the impacts of mining while simultaneously improving safety, productivity and operational efficiency.

“This is about co-authoring the next chapter of mining in this region with a partner who shares in our drive toward a sustainable future.”

Mansourah Massarah, Ma’aden’s newest, largest, and most technologically advanced gold mine, is in Al Khurmah governorates in Makkah Region. The mine consists of the Mansourah and Massarah resources, which are being developed as conventional open-pit mines. The 4 Mt/y plant employs carbon-in-leach and pressure oxidation processes and autoclave technologies for ore gold production. It reached a major milestone of producing first gold in September 2022, going on to produce 11,982 oz for the year.

Metso builds out Ma’aden relationship with Mansourah & Massarah LCS contract

Metso says it has signed a two-year Life Cycle Services (LCS) contract with Ma’aden’s Base Metals and New Minerals company’s new gold processing plant at the Mansourah & Massarah site in Saudi Arabia.

Metso will support the customer in commissioning, ramping up and optimising the new greenfield site, covering both maintenance and plant operations, it says. Other elements of the agreement are field services and recommendations for wear and spare parts management, and advisory and training services.

The agreement demonstrates Metso’s service expertise, and it is an important continuation of the greenfield mineral concentrator and gold processing plant agreement signed in 2019, it said. This contract, related to Outotec at the time, saw a consortium of Outotec and Larsen & Toubro awarded with an engineering, procurement and construction contract to build a greenfield mineral concentrator and gold processing plant in the Kingdom of Saudi Arabia.

The Mansourah & Massarah operation has been built in the Central Arabian gold region, with the processing plant capable of up to 4 Mt/y throughput. The concentrator and the gold processing plant has been designed to produce an average of 250,000 oz/y of gold over the life of mine.

The customer has the option to extend the contract by one year.

Kamal Pahuja, President Middle East and India market area, Metso, said: “We are very delighted with the customer’s continued trust in Metso. By choosing Metso’s Life Cycle Services contract, Ma’aden will receive comprehensive and top-notch service solutions as well as on-site technical expertise and support. We are committed to safety and sustainability objectives and will work with and support the customer in achieving their operational objectives. We are also committed to strengthening our service capabilities in the region to serve the growing customer base.”

Duncan Bradford, Executive Vice-President, Ma’aden Base Metals and Minerals BU, said: “Our aim is to lift the productivity of the new plant to the target level, strengthen the skills of our Saudi employees, and achieve our production and safety targets. The new plant will use three different methods of gold processing, including the first autoclave in Saudi Arabia; this requires a lot of know-how and proactive planning for trouble-free operation and maximum productivity. Metso already has a comprehensive range of key equipment for the plant flowsheet, and we will be able to benefit from Metso’s technological and service expertise.”