Tag Archives: FLS

FLSmidth hits 15 HPGR orders for 2024 with Indian agreement

FLSmidth says it has received another order for the delivery of this high pressure grinding roll (HPGR) technology, which is known to be among the most environmentally friendly comminution technologies available.

This new order in India includes the delivery of two of the world’s largest HPGRs (3 m diameter x 2 m width). The order includes installation, commissioning and start-up support and a service agreement. The equipment is expected to be installed and commissioned during 2026.

Earlier this year, FLSmidth received orders for seven HPGRs as well as a strategic cooperation agreement with the commitment for six HPGRs. With this new order in India, FLSmidth has received a total of 15 HPGR orders or commitments in 2024, it says.

Mikko Keto, CEO at FLSmidth, said: “This new order further expands our market-leading position for HPGR technologies. I am obviously very pleased about this. To us it is a clear vote of confidence from customers – both towards the value proposition of our HPGR technology as well as to FLSmidth as being a trusted partner for delivering the most efficient and environmentally friendly comminution circuits.”

HPGRs are, FLSmidth says, among the most energy-efficient comminution technologies, as they lower power consumption, while providing a more stable grinding operation and eliminating the need for grinding media.

FLSmidth says it is the global market leader for HPGRs by all relevant metrices, including total numbers of installations, tonnes of ore processed, technology advances and time in the market with plus-20 years of extensive operating experience in hard rock.

The OEM has further developed the grinding technology and introduced the HPGR Pro, a technology offering up to 20% more throughput capacity, up to 15% energy savings and up to 30% extended roll life.

FLS evolving regional strategy to better serve EMEA region

Supporting mining in achieving its energy, water and emissions reduction goals, FLS says it is evolving its regional strategy for even greater impact.

Mining customers are to benefit from the stronger regional capability being developed by FLS, which is making the company even more responsive to customer needs, the OEM says.

This is one of the key outcomes of the company’s strategic evolution underway, according to Bernard Kaninda, newly appointed FLS President Sales and Service for Europe, Middle East and Africa (EMEA). As a leading full flow sheet technology company, FLS occupies a distinctive place in the market, he says, giving it a special relationship with customers.

“Being a partner through all their mineral processing requirements, FLS walks with customers throughout the lifecycle of a comprehensive range of equipment and solutions,” he says. “This engagement gives us greater impact in helping the mining industry achieve its sustainability goals.”

FLS aligns itself with industry imperatives by committing to energy and water reduction targets, and committing to reach zero emissions by 2030. To achieve these goals, Kaninda says, it was imperative to further grow the region’s capability – shifting from the previous regional definition which comprised sub-Saharan Africa, Middle East and Southern Asia to a more cohesive EMEA region.

“We believe the move to an EMEA region will better create the capabilities we are looking for, combining the strengths of Africa and Europe, and our learnings in the Middle East,” Kaninda explains. “We expect to be able to respond more quickly with services, spares and equipment, and are building local resources to achieve these improvements.”

The focus on communication and partnership is being fostered through clusters within the region, which are empowered with adequate resources for quick response times and effective support for end-users.

“As a partner that tailor-makes solutions for our customers, we go further by guaranteeing the performance of that equipment,” Kaninda says. “This means being able to respond effectively as and when the situation demands, so we need to be in close proximity to the customers’ sites – and very familiar with the conditions they experience.”

The clusters in Africa ensure a strong presence in Southern African countries – including South Africa, Zambia and the Democratic Republic of the Congo – as well as West Africa and North Africa. These are areas where FLS already has a significant footprint of equipment in operation.

“The mining sector is dynamic, however, so we are constantly expanding our equipment footprint and will be establishing a presence wherever we have a significant installed base,” Kaninda says. “It has always been a matter of pride for us that FLS customers will receive the same close attention irrespective of where they are around the globe.”

Streamlined logistics are an important aspect of the strategic shift, which will reduce delivery times through better availability of inventory in-country. Teams in the clusters will also facilitate faster access to service and parts.

“We are also committed to the communities in the regions where we operate, and are increasing our local employment as we develop our presence in different countries – especially in Africa,” Kaninda says. “We believe in building local capability and this is visible in our teams, in which 90-100% of staff are already local in the various clusters.”

These teams are supported by specialised training provided by facilities such as the FLS Training Academy at the Chloorkop service centre in South Africa. This well-equipped regional training hub underpins ongoing skills transfer to build the company’s skills base and succession pipeline, he says, ensuring all customers receive the same FLS experience. So successful is Chloorkop’s model of combining technical services with training, that the company plans to replicate such a facility in the Middle East.

“This will allow us to upskill youth and enhance our positive economic and social impact on the community,” he explains. “There is no reason why we shouldn’t even look at another such centre in Africa, as there is growing demand for artisans and other specialised skills.”

Africa remains vital as a provider of mineral resources for the transition to a lower carbon future, concludes Kaninda, highlighting that FLS will continue to partner with customers so that mining itself becomes more responsible to the environment and community.

FLSmidth to launch new NexGen Polyurethane formula for wear products at Electra Mining Africa

FLSmidth is gearing up to showcase how it is supporting customers across Africa in achieving optimal plant performance, with its appearance at Electra Mining Africa, in Johannesburg, South Africa, providing a good platform to launch a new solution for its wear product line.

The company is driving sustainable productivity through its solid and growing support and maintenance infrastructure, it says. According to Alistair McKay, Vice President Mining: Europe, Arabia and Africa at FLS, this includes engaging visitors at the event on the value of the company’s innovative digital solutions.

“In addition to our market leading solutions for mining plants, we will be sharing our extensive foundation of expertise, technical services, spares and consumables to support customers,” McKay says . “The show gives us the opportunity to demonstrate how these resources can lower operating costs and drive profitability.”

Key to FLS’s success in doing this is its understanding of exactly how its solutions are performing in customers’ processing facilities. As the original equipment manufacturer, he argues, the company is best placed to partner with mines to optimise performance and to maintain equipment health at the highest level.

“There is a global shortage of skills to conduct this important work, making it essential that we continue to both replenish and enhance the necessary levels of expertise for our ever-advancing equipment,” he explains. “This is why we invest so heavily in our training facilities and trainers – to upskill not only our own people but those of our customers.”

He highlights that there is “nothing worse” than for customers to invest in high quality, high production equipment, which then underperforms due to insufficient knowledge. The company is also leveraging digital solutions in this endeavour.

“While there is a plethora of digital solutions in the market, we have focused our energies on creating solutions that meets strategic priorities,” McKay says. “This means being able to monitor and analyse the health of the asset, while leveraging this data to optimise the performance of that asset.”

Visitors at the exhibition can also see how FLS’s digital solutions integrate with its control centre, from which it can provide customers with 24/7 support.

In terms of new offerings at the FLS stand, visitors will be witness to the launch of the new NexGen Polyurethane formula for the company’s wear products and can discuss application opportunities with the company’s experts. The NexGen Polyurethane is relevant to screening media and mill trommels – particularly at the front-end of the concentrator where impact and abrasion is high.

“We will also be talking to visitors about our local production facilities that allow products like these to be readily available to our mining customers,” McKay says.

FLS’s slurry pumps will also be showcased for their performance and energy efficiency. With this Electra Mining Africa being the first since the company’s acquisition of Thyssenkrupp’s mining business, McKay said it provided FLS with the opportunity to show visitors its fully integrated portfolio. “This range of products and technologies continues to support optimised and sustainable operations at lower costs,” he added.