Tag Archives: Gahcho Kué

Orica helps reduce drill and blast nitrate levels at Gahcho Kué diamond mine

Orica says it is collaborating with De Beers Canada Inc (DBCI) at its majority-owned Gahcho Kué diamond mine in Canada to improve the drill and blast process and significantly reduce nitrate concentrations under the ‘Building Forever – Protecting the Natural World’ Initiative.

Located in northern Canada’s sub-Arctic region, the Gahcho Kué diamond mine is a joint venture between DBCI (51%) and Mountain Province Diamonds Inc (49%). As the operator, De Beers is committed to high safety and sustainability standards, with a deep respect for the land and its surrounding pristine water bodie, it says.

Since the mine’s inception, Orica and De Beers have worked together to mitigate the environmental impact of blasting. The environmental monitoring team at Gahcho Kué noted increasing nitrate levels in mine water, a known issue with bulk mining explosives. Although nitrate and ammonium levels were within regulatory limits, De Beers proactively sought to reduce nitrate generation.

In 2020, De Beers engaged Orica to review the drill and blast process to align with industry best practices and improve safety and efficiency. Orica applied the Nitrate Risk Reduction (NRR) framework, a three-tiered approach to systematically reduce nitrate contributions from blasting in water. The NRR process identifies nitrate sources from blasting and implements managed changes to reduce them. These changes include minimising bulk explosive waste, maximising detonation reliability and efficiency, and selecting products suited to the mine’s groundwater conditions and sleep time requirements. The site team reinforced best practices on-bench as part of the NRR strategy, introducing i-kon™ III electronic detonators to reduce misfires.

After establishing best practices on the bench and in blast design, the site launched a pilot program in early 2022 to evaluate Fortis™ Protect. This bulk system, featuring a specially formulated emulsion blend and a modified delivery system on an Orica Mobile Manufacturing Unit (MMU™), further reduces nitrates after best practices are implemented, according to Orica.

Orica’s Technical Service Lead, Steve Jackson, said: “Partnering with our valued client De Beers since the start of mining operations at Gahcho Kué has shown the true power of team work. Their insights, dedication and trust have ensured the success of the nitrate emission reduction project. This partnership has inspired us to develop a commercial offering that meets the stringent demands for sustainable mining practices. It is a privilege to work with such an exceptional team, whose commitment to excellence drives us towards a more sustainable and forward-thinking future in the mining industry.”

Upon completing the pilot program and a rigorous eight-month evaluation, the site transitioned to using Fortis Protect 70 as the primary bulk explosive at the end of 2022. The environmental team at Gahcho Kué regularly monitors nitrate concentrations in mine water. Year-to-year results show a 79% decrease in nitrate levels in 2023 compared with 2017. Switching to Fortis Protect has significantly reduced nitrate loading in surrounding water bodies that drain into Great Slave Lake, according to Orica. A full year of data has been collected, and a multi-year monitoring program is underway to verify the long-term effects of using Fortis Protect compared with the previous explosive on site.

Orica’s Manager of Marketing, Surface Explosives, Yosep Irsana, said: “Orica’s Nitrate Risk Reduction framework is not just about tackling nitrate leaching; it is about forging a sustainable future for our customers. Rooted in innovation, Orica is dedicated to solving our customers’ challenges. Our collaboration with key partners like Gahcho Kué highlights our commitment to effective frameworks. With confidence in our strategic pillars, we are delivering smart solutions and partnering for progress in action. Together, we cultivate a challenge, nurturing growth while safeguarding the environment.”

Caterpillar and Finning use predictive analytics to keep Gahcho Kué powered up

A remote asset monitoring service supplied by Caterpillar and Finning has been keeping De Beers Group’s Gahcho Kué diamond mine, in Canada’s Northwest Territories, powered up over the last few years, Cat reports.

Gahcho Kué lies a mere two degrees below the Arctic Circle and, because of its location, the mine is completely off the grid and self-reliant, with employees flying in and out of the operation.

The mine, which produces roughly 4.5 Mct/y, uses five C175-16 generators to power and heat the entire mine and, with temperatures regularly falling below -40°C during the winter, losing power even for a short time could be devastating, for people and production.

Terri Lewis, Technology and Solutions Manager for Electric Power, said: “We’ve spent over 90 years of engineering know-how, and hands-on experience from some of the most challenging projects to provide our customers with the best products and services today.

“For remote locations like mines, it is a requirement that they have power because there is no access to the grid.”

To tackle this challenge, Caterpillar teamed up with Finning Cat and De Beers Group to leverage Electric Power’s Remote Asset Monitoring – a digital service to help proactively identify repair and maintenance needs for the generator sets.

Caterpillar teams based in Mossville, USA, monitor the generator sets remotely and use predictive analytics to identify issues before they occur. When an issue is detected, the Caterpillar team utilises automated alerts and notifications to contact the Finning technicians living on-site at the mine who can then proactively complete repairs before there is a significant impact on operations, it says.

James Morrison, Performance Solutions Leader at Finning Cat, said: “Early identification of product opportunities ensures we have the right technicians and parts before anything goes wrong.”

In the three years Gahcho Kué has been in operation, the Caterpillar and Finning teams have successfully detected, diagnosed and safely solved multiple issues all through early detection using predictive analytics.

The company said: “If left unaddressed or the issue persists, the total cost of downtime, parts and labour can easily add up to millions of dollars.

“Early detection, along with swift action, is vital to helping to ensure the mine is up and running, keeping the plus-300 people who live and work there safe and, just as important, warm.”