Tag Archives: Lauchhammer

TAKRAF to focus on HPGR, technical studies and data collection at Bauma

Comminution of minerals, Equipment maintenance, IoT, Mineral processing, Mining equipment, Mining events, Mining maintenance, Mining services, Mining software, , , , , , , , , , ,

Tenova TAKRAF says the company’s high pressure grinding roll (HPGR) technology, among other developments, will be highlighted at the upcoming Bauma fair in Munich, Germany, on April 8-14.

The company said, for the first time, show visitors will be able to have a complete overview of the company’s entire service portfolio, which ranges from project development services to technical studies on comminution and minerals processing, innovative fabrication solutions, various technical services and comprehensive after-sales support.

“With a view to further developing their capabilities within the market of the comminution industry, TAKRAF continues to develop their range of roller presses, with a scale model of a HPGR on display at the booth (pictured),” the company said.

Two of these machines are being manufactured at the company’s specialised fabrication facility in Lauchhammer, Germany. These machines can each handle more than 907 t/h of cement clinker, with each machine incorporating rolls with a diameter of 1,800 mm and a weight of more than 450 t per roller.

“In order to meet the challenging longevity requirements of such a machine, each roll surface is protected from wear by weld hardfacing for cement applications, and with tungsten carbide inserts for ore processing,” TAKRAF said.

The company continued: “With the integration of the well-known DELKOR and Tenova Advanced Technologies (formerly Bateman Advanced Technologies) brand of products into TAKRAF as specialised product lines, the company’s portfolio for the minerals processing and beneficiation sectors has been considerably enhanced.”

At Bauma, visitors will be able to focus upon the company’s capabilities in minerals processing, including solvent extraction and lithium recovery; as well as flotation, thickening, filtration and dry stack tailings, according to TAKRAF.

The company will also use the event to highlight its Mining Technology Centre, TAKRAF said.

“Technical studies, which compare the techno-economic aspects of different system or equipment layouts are an intrinsic part of every investment process. The quality of the study strongly depends on the experience of the study team and the level of customer involvement,” the company said.

“Based upon a common understanding of the weighting of all such decision criteria, the transfer of technical and operational experience and expertise, even beyond their own portfolio, is a key driver in enabling the customer to make a competent decision regarding the optimal solution for the specific conditions of their particular mine.

“More and more customers appreciate the added value provided by the studies as part of the engineering service portfolio, and for this reason, the company has decided to restructure and tailor their services even better in order to best meet customer requirements.

“TAKRAF’s Mining Technology Centre will be present and on hand to present the myriad of possibilities and benefits of innovative study approaches to demonstrate they are pursuing this strategy together with their customers.”

TAKRAF said, in order to provide additional benefits and services to the company’s customers based on new digital technologies, several R&D projects in the field of the industrial internet of things have also been advanced.

“In an attempt to find the most suitable technology, which results in the greatest possible benefit for the customer, first pilot machines were equipped with remote data collection and evaluation systems.

“Utilising a combination of edge computing and a proprietary azure-based platform established by Tenova, TAKRAF is able to develop applications that provide valuable insights of the company’s machines through modern and intuitive interfaces across any remote location.

“First results evince that this information can greatly assist in reducing downtime by identifying problems before they escalate into major issues and optimizing machine design, operation and performance.”

Implementation of more advanced analytics and machine learning strategies are currently on the company’s R&D agenda, TAKRAF said. “In addition, remote support solutions can also be offered.”

The company said: “This enables a remote experts-team to provide on-site assistance to the local commissioning or maintenance personnel using smart glasses and an appropriate software tool.

This is a great solution for reducing reaction times and as a side effect for reducing or even avoiding costs for expensive and time-consuming trips to the destination area.”

The company’s stand will be located in hall C2, stand 349 at Messe München in Munich, Germany, during the event.

TAKRAF helps CBG’s bauxite expansion project hit first ore goal

Base metals, Bulk handling, Mine operation news, Mineral project development, Mining equipment, Mining project news, Mining services, , , , , , , , , , , , ,

TAKRAF has reported on the recent start-up of Compagnie des Bauxites de Guinée (CBG)’s Bauxite Production Expansion project in Kamsar, Guinea.

The first ore milestone at the project, which sought to increase production from 13.5 to 18.5 Mt/y, was reached on schedule, on budget and, most importantly, safely, at the end of last year.

TAKRAF, in late 2016, was awarded an engineering, procurement and construction contract worth around €100 million ($113 million) for a greenfield railcar unloading and primary crushing station, as well as a secondary crushing station and a brownfield conveyor system. The railcar unloading system was designed in collaboration with Ashton Bulk.

The scope of supply included three TAKRAF sizers, with a primary sizer in the pit beneath the tippler and two secondary sizers. These sizers, as well as the apron feeders, were designed and fabricated at Tenova TAKRAF’s Lauchhammer fabrication facility in Germany.

An important safety milestone of 1.5 million lost-time-injury-free hours was achieved on site in December 2018, according to TAKRAF.

Frank Hubrich, TAKRAF CEO, said: “We are extremely proud to be a part of this important project and of our milestone achievements. These only serve to underline the competence and commitment to our clients of our global TAKRAF organisation.

“Whether it be a greenfield or an existing brownfield operation, we work with our clients to ensure that their requirements are met on time, within budget and most importantly, safely.”

Fluor Corp acted as the engineering, procurement and construction management (EPCM) services contractor on the project, responsible for the expansion of the mine infrastructure, rail system, port facility and processing plant infrastructure and utilities.