Tag Archives: Luleå

AFRY selected as engineering partner for SSAB fossil-free steel project

Mining services, Steel and iron ore, Sustainable mining, , , , , ,

SSAB, a global specialised steel company, has awarded AFRY the main engineering partner contract for its fossil-free steel mini-mill project in Luleå, Sweden. AFRY’s assignment includes basic and detail engineering.

The services will be provided during 2024-2026.

SSAB is undertaking a major project to transform to fossil-free steel production. SSAB is planning to replace the current blast furnace production route with a new, state-of-the-art mini-mill concept that utilises electric arc furnaces.

The mini-mill will produce 2.5 Mt/y of fossil-free steel. Once completed, SSAB will decommission the existing blast furnace-based production facility in Luleå, reducing Sweden’s annual CO2 emissions by 7% in addition to the 3% reduction from the Oxelösund mill conversion, it states.

AFRY’s assignment is linked to the melting and hot rolling complex, and it includes the full multi-disciplinary basic and detail engineering. The melting and hot rolling complex includes electric arc furnaces, secondary metallurgy, thin slab casting and hot rolling as well as the necessary infrastructure and auxiliary services.

Nicholas Oksanen, EVP and Head of Process Industries at AFRY, said: “We are proud to continue our strong partnership with SSAB on this important green transformation project aimed at decarbonising steel production. The unique combination of AFRY’s local and global expertise as well as our deep knowledge of SSAB’s projects will ensure a high-quality and efficient project delivery from AFRY.”

The startup of the new production line is planned for the end of 2028.

Mobilaris reveals surface mining move as it gears up for office move

IoT, Mining safety, Mining services, Mining software, , , ,

Mobilaris is gearing up to move into what it says will be the most sustainable office building in the north of Sweden at the same time as it expanding its solutions to the surface mining sector.

Eighteen months ago, the company announced the Mobilaris Innovation Center in central Luleå was on its way. Now, staff are only two months away from making the move, Mobilaris says.

The community-driven workspace is expected to offer regular activities to grow business, competence and social value, it said.

At the same time as the company is expanding its physical footprint in the north of Sweden, Mobilaris Mining & Civil Engineering (MCE) is gearing up to offer digital solutions to the open-pit mining industry.

Ever since its launch back in 2012, Mobilaris MCE has focused on the underground mining industry. Its digital solutions have been proven in the most demanding environments all around the world, from Sweden to South Africa, Australia and Chile.

Mobilaris Surface Mining, to serve as a new business area under the Mobilaris Mining & Civil Engineering flag, will address the safety and efficiency issues of open-pit mining. It will be joined by Mobilaris Tunneling, which will become a new business area focused on complex tunnelling and infrastructure projects.

“The two new business areas have seen some great results from the first customer pilots, and they are now ready to expand further as we see a strong infrastructure development,” Mobilaris said.

HYBRIT partners produce world’s first hydrogen-reduced sponge iron

Environmental, Mineral processing, Mining industry recognition, Power supply for mines, Steel and iron ore, Sustainable mining, , , , , , , , , , , , , , ,

SSAB, LKAB and Vattenfall say they have now produced the world’s first hydrogen-reduced sponge iron at a pilot scale.

The technological breakthrough in the HYBRIT initiative captures around 90% of emissions in conjunction with steelmaking and is a decisive step on the road to fossil-free steel, the partners say.

The feat from the HYBRIT pilot plant in Luleå, Sweden, showed it is possible to use fossil-free hydrogen gas to reduce iron ore instead of using coal and coke to remove the oxygen. Production has been continuous and of good quality, the companies said, with around 100 t made so far.

This is the first time ever that hydrogen made with fossil-free electricity has been used in the direct reduction of iron ore at a pilot scale, according to the HYBRIT partners. The goal, in principle, is to eliminate carbon dioxide emissions from the steelmaking process by using only fossil-free feedstock and fossil-free energy in all parts of the value chain.

Hydrogen-based reduction is a critical milestone, which paves the way for future fossil-free iron and steelmaking. SSAB, LKAB and Vattenfall intend, through HYBRIT, to create the most efficient value chain from the mine to steel, with the aim of being first to market, in 2026, with fossil-free steel at an industrial scale, they say.

Last year, HYBRIT, a joint initiative of SSAB, LKAB and Vattenfall, began test operations to make hydrogen-reduced sponge iron in the pilot plant built with support from the Swedish Energy Agency. The technology is being constantly developed and the sponge iron that has been successfully made using hydrogen technology is the feedstock for the fossil-free steel of the future, they say.

Jan Moström, President and CEO at LKAB, said: “This is a major breakthrough both for us and for the entire iron and steel industry. LKAB is the future supplier of sponge iron and this is a critical step in the right direction. Progress with HYBRIT enables us to maintain the pace in our transition and, already in 2026, we will begin the switch to industrial-scale production with the first demonstration plant in Gällivare, Sweden. Once LKAB has converted its entire production to sponge iron, we will enable the transition of the steel industry and reduce global emissions by around 35 Mt a year, which corresponds to two thirds of Sweden’s entire emissions. This is the greatest action we can take together for the good of the climate.”

Martin Lindqvist, President and CEO at SSAB, added: “This technological breakthrough is a critical step on the road to fossil-free steel. The potential cannot be underestimated. It means that we can reach climate goals in Sweden and Finland and contribute to reducing emissions across Europe. At the same time, it creates new jobs and export successes. SSAB’s transition means we will reduce carbon dioxide emissions by 10% in Sweden and 7% in Finland. High-strength fossil-free steel will also allow us to help our customers to strengthen their competitiveness. As early as this year, we will deliver minor quantities of steel made using hydrogen-based reduction to customers, and in 2026 we will deliver fossil-free steel at a large scale.”

The hydrogen used in the direct reduction process is generated by electrolysis of water with fossil-free electricity, and can be used immediately or stored for later use, according to the partners. In May, HYBRIT began work on building a pilot-scale hydrogen storage facility adjacent to the direct reduction pilot plant in Luleå.

Anna Borg, President and CEO at Vattenfall, said: “Sweden’s and Vattenfall’s fossil-free electricity is a basic requirement for the low carbon footprint of hydrogen-reduced sponge iron. The breakthrough that we can announce today shows in a very real way how electrification contributes to enabling a fossil-free life within a generation.”

HYBRIT partners choose Gällivare for fossil-free sponge iron demonstration plant

Comminution of minerals, Environmental, Metallurgy, Mineral processing, Mineral project development, Mining policy, Power supply for mines, Steel and iron ore, Sustainable mining, , , , , , , , , , , , , , ,

SSAB, LKAB and Vattenfall say they are taking a new, decisive leap forward in their work on HYBRIT, with the trio selecting Gällivare, in northern Sweden, as the location of the first production plant for its fossil-free sponge iron exercise.

Industrialisation is intended to start with the first demonstration plant, which will be ready in 2026, for the production of 1.3 Mt of fossil-free sponge iron in Gällivare. The demonstration plant will be integrated with iron pellet making and is part of LKAB’s transition plan.

The goal is to expand sponge iron production to a full industrial scale of 2.7 Mt by 2030 to be able to supply SSAB, among others, with feedstock for fossil-free steel. The choice of Gällivare for the demo plant was based on a joint assessment of industrial synergies, where proximity to iron ore, logistics, an electricity supply and energy optimisation were important factors, the companies said.

There are many advantages to locating the new sponge iron plant in Gällivare, which is also near LKAB’s mining production and processing plants. Using iron ore pellets that are already warm in the process will save huge amounts of energy, according to the companies. On top of this, 30% of weight will be eliminated from transport since hydrogen gas will be used to remove the oxygen in the iron ore. Gällivare also offers good access to fossil-free electricity from Vattenfall.

Martin Lindqvist, President and CEO at SSAB (centre), said: “We are world leaders in the work to transform the steel industry and are now stepping up the pace. We are doing this for the climate, customers, competitiveness and for employment. That we are now raising ambitions for a completely fossil-free value chain is unique and a message of strength from SSAB and our HYBRIT partners. We are seeing a clear increase in demand for fossil-free steel and it is right to speed up our ground-breaking cooperation.”

Jan Moström, President and CEO at LKAB (left), said the companies are leading the transformation of the iron and steel industry.

“The whole process starts with top quality iron ore in the mine and our transition plan gives strong economies of scale that pave the way for the competitive production of fossil-free steel by our customers,” he said. “This is the greatest thing we can do together for the climate. Once we are ready, we will reduce the global emissions of our customers by 35 Mt a year, which is equivalent to triple the effect of parking all passenger cars in Sweden for good.”

At the same time as announcing the Gällivare demo plant, SSAB and LKAB have agreed to deepen their partnership to create the “most effective fossil-free steel value chain from mine to steel, to customer”, they said.

“We will support and enable each other’s transformation, with Vattenfall an enabler of the huge need for electricity and hydrogen gas,” they said. “On the back of an acceleration of HYBRIT, together with LKAB’s strategy and deeper partnership, SSAB will now explore the prerequisites to convert to fossil-free steel production in Luleå faster than planned.”

The plan to convert its Oxelösund steel works in 2025 remains unchanged, as does its goal to be the first to market, in 2026, with fossil-free steel, SSAB clarified.

Anna Borg (right), President and CEO at Vattenfall, added: “Sweden and HYBRIT have a world-leading position in making fossil-free iron- and steelmaking a reality and the initiative will now be further scaled up. That fossil-free electricity and ground-breaking processes will in principle help to eliminate climate-affecting emissions completely from iron- and steelmaking is a flagship example of Vattenfall’s strategy to enable a fossil-free life within a generation. It is now extra important that the permit processes can deliver at the same pace as fossil-free steelmaking.”

Hybrit Development AB, which is owned by SSAB, LKAB and Vattenfall, is developing the technology to make steel using hydrogen gas instead of coal, which will minimise climate harmful carbon dioxide emissions from production. The HYBRIT pilot plant will be able to make fossil-free sponge iron to make fossil-free steel for prototypes to customers already in 2021.

The partners claim the initiative has the potential to reduce carbon dioxide emissions by 10% in Sweden and 7% in Finland, as well as contribute to cutting steel industry emissions in Europe and globally.

LKAB invests in phosphorus and rare earth production pilot in Sweden

Environmental, Industrial minerals, Mine operation news, Mineral processing, Mineral project development, Mining services, Steel and iron ore, Water management, , , , , , , , , , , ,

Sweden-based miner LKAB says it will invest SEK45 million ($4.8 million) in pilot plants that could see phosphorus and rare earth metals produced from its own mine waste.

These plants are part of a prefeasibility study to define a commercial mine waste recycling process, ReeMAP, LKAB President and Group CEO Jan Moström said.

The company has made this decision after laboratory tests during 2018 confirmed it could produce more phosphorus and rare earth metals than previously estimated.

From LKAB’s iron ore production, a residual product resembling sand is currently placed in tailings dams. In the ReeMAP project, LKAB intends to recover the residual product and extract rare earth metals (REE) and monoammonium phosphate (MAP) from it.

Recovery and upgrading to phosphorus and rare earth metals is enabled by a patented process that has been developed by the Swedish company EasyMining, which is a Ragn-Sells innovation company within the Ragn-Sells Group. EasyMining is a partner in the ReeMAP project. The core process is based on EasyMining’s CleanMAP technology, which separates phosphate from water through ion sorption instead of energy demanding evaporation. At the same time, it removes impurities such as cadmium, uranium, fluorine in the MAP.

Leif Boström, Senior Vice President, Special Products Division, LKAB, said: “We are going to build two pilot plants for development and preparation for full-scale industrialisation: one in the orefields and one in Uppsala.”

The orefields plant will produce apatite from tailings sand, while the plant in Uppsala will be run by EasyMining, according to Boström.

Full-scale industrial production of MAP will correspond to an estimated 500% of Swedish demand and production of REE will amount to about 2% world production, according to LKAB. The pilot phase will continue through 2020, with a decision to go ahead with full-scale production possibly taken in 2021.

A pilot plant and a part of the full-scale production facilities will be situated close to LKAB’s existing plant´s in northern Sweden. Subsequent processing will take place in another location, for which three main alternatives are now being assessed, according to the company. The three main alternatives are Luleå, Helsingborg and Skellefteå.

Moström: “ReeMAP is a very good example of circular economy, of recovering and reintroducing resources. We will focus on developing an operation in the location that is the best alternative from an environmental point of view, minimises transportation of materials and utilises resources in the best way.

“If we succeed with the industrialisation process, we will create a whole new industry in Sweden that will supply the agriculture and engineering sectors with critical raw materials while at the same time generating jobs and value for society.”