Tag Archives: Malcolm Powell

CEEC heralds latest eco-efficient comminution medal winners

The Coalition for Eco Efficient Comminution (CEEC) has announced the recipients of its 2021 CEEC Medal, which recognises outstanding published research and field work that contributes to making mineral processing more eco-efficient.

For the past decade the global not-for-profit organisation has been championing greater sustainability in mining, with a strong focus on communicating knowledge, technology and approaches that reduce energy usage in the high-intensity breaking, crushing and grinding processes.

CEEC Chair, Mike Battersby, said the 2021 CEEC Medal award received 14 high-quality submissions from researchers, operators and suppliers around the world, with entries judged by a Medal Evaluation Panel of four CEEC Directors.

“CEEC congratulates each of the award recipients for their outstanding work,” he said. “Their contributions have the potential to reduce environmental impact and unlock hidden value for shareholders, not just in their own operations, but industry-wide.”

The award recipients are:

  • 2021 CEEC Medal – Technical Research
    Marcos Bueno, Janne Torvela, Rajiv Chandramohan, Tábatha Chávez Matus, Toni Liedes and Malcolm Powell for their paper titled ‘The Double Wheel Breakage Test’. This was published in Minerals Engineering, Volume 168, July 2021.

The authors collaborated from across the world, comprising Finland’s Marcos Bueno, Geopyörä and the University of Oulu’s Janne Torvela and Toni Liedes, Intelligent Machines and Systems, and Tábatha Chávez Matus, Oulu Mining School; Rajiv Chandramohan from Ausenco, Canada; and Malcolm Powell, Julius Kruttschnitt Mineral Research Centre, The University of Queensland, Australia.

The winning paper shares the development of a prototype breakage testing device, Geopyörä, and shows breakage calibration results that indicate its potential to improve geometallurgical ore testing.

Medal Evaluation Panel Spokesperson and CEEC Director, Greg Lane, said the paper proposes a “genuinely better way to do something we already do”.

“This paper is a credit to the authors because it presents an opportunity to cost effectively increase our understanding of the ore breakage characteristics across an ore body and change the way we design plants,” he said.

“In presenting a detailed and complete description of a new testing device, this research offers huge potential to increase the scale of testing and number of comminution tests conducted for projects. This should allow for improved design outcomes, a reduction in project risk and better throughput (revenue) forecasting.”

  • 2021 CEEC Medal – Operations
    Ben Wraith, Justin Resta and Johan Welmans from Bluestone Mines Tasmania Joint Venture, Australia for their paper ‘Recent improvements in ore sorting at the Renison Tin Concentrator – target 1 Mt/a’. This was presented at the AusIMM Mill Operators’ Conference in Brisbane, Australia in June 2021.

Renison is the largest tin producer in Australia, and the paper documents how the site overcame challenging conditions and increased processing rates by upgrading its ore through X-ray Transmission (XRT) ore sorting and other mine to mill and geometallurgy practices.

Lane said the well written paper provided a valuable insight into the application of ore sorting in an operating plant, describing the reason for installation, the issues, and the cost impacts.

“The efficiency gains from coarse ore rejection prior to fine grinding are significant,” he said. “This insightful publication documents Renison’s experience with ore sorting and shares the value that coarse ore rejection added to the business.”

The CEEC Medal Evaluation Panel also awarded two High Commendations:

  • 2021 CEEC Medal High Commendation – Technical Research
    ‘SAG mill energy and wear insights derived from measuring inside the Mill’, authored by Dr Paul Shelley and Eugene Davies from Molycop, Global; Jacques Olivier, Western Australian School of Mines, Curtin University; and Mark Atta Danso, Westgold Resources, Australia. This paper was presented at the online Comminution ’21 conference.

It was the second year running that Dr Shelley’s research on SAG mill optimisation has received a High Commendation in this category. The judges noted: “It is good to see work progressing on understanding the efficiency gains that can be achieved by understanding what happens inside a mill.

“By getting real measurements from the heart of the breakage process, the paper shows how researchers, operators and suppliers can systematically investigate methods and materials to improve milling efficiency.”

  • 2021 CEEC Medal High Commendation – Operations
    ‘Throughput improvements at the Capstone Pinto Valley Operation’, a video presentation delivered at the online Comminution ‘21 conference.

The work was authored by Umut Erol and Curtis Wettstein from Capstone Mining Corporation’s Pinto Valley copper mine in Arizona, USA, and Adrian Dance, SRK Consulting, Canada.

The judging panel said the well-presented, clear and concise presentation provided evidence of how increased fragmentation affected project efficiency and operating costs.

“The work outlines how projects can make material value improvements through diligent and well-planned work focused on optimising comminution efficiency to improve plant capacity and reduce operating costs,” the judges said.

Battersby said the CEEC Medal, now in its 10th year, would not be possible without the support of CEEC’s industry sponsors who help fund the organisation’s work in accelerating more eco-efficient mineral processing.

“Special thanks to our valued sponsors and to everyone who nominated for the award,” he said. “Abstracts from the successful papers can be viewed on the CEEC website, along with other freely available resources that catalyse industry uptake of more efficient comminution practices.”

He also paid tribute to CEEC Director, Zeljka Pokrajcic, for her stellar work in chairing the CEEC Medal Evaluation Panel for the past 10 years, before handing over the reins to Greg Lane.

Nominations for the 2022 CEEC Medal are now open, with submissions closing on 31 October 2022. Details on how to apply can be found here

CEEC announces new comminution energy curves team

The Coalition for Energy Efficient Comminution (CEEC) has announced a new team will steer its comminution energy curves into the next phase of development, following the move by project lead Dr Grant Ballantyne from research to industry.

Developed by Dr Ballantyne and Professor Malcolm Powell at The University of Queensland’s Julius Kruttschnitt Mineral Research Centre (JKMRC), in collaboration with industry, the energy curves enable mines to benchmark the energy efficiency of their comminution circuits, according to CEEC. This helps communicate the significant value that can be harnessed by improvements in comminution efficiency across mine sites.

The new team, led by JKMRC Senior Research Fellow Dr Cathy Evans, has expertise across the mining value chain, with strengths in comminution and mineral processing, CEEC said. Dr Evans’ specialty is in understanding how ores respond in mineral processing circuits based on the behaviour of minerals in breakage, liberation and separation processes. In her current research, she is focused on applying her expertise in geometallurgical modelling.

“Having trained in the UK and worked as a metallurgist for more than 30 years, including at mines in South America and Australia, Dr Evans brings a global and practical industry perspective to her research and teaching,” CEEC said.

CEEC CEO, Alison Keogh, said: “The new team brings a wealth of experience and diverse skills and perspectives to enable further development of the energy curves in response to the needs of the mining industry.

“Dr Evans is well versed in the dynamics of the energy curves and is leading the liberation and recovery enhancement as part of the A$469,000 ($334,264) CEEC Advanced Energy Curves project, a two-year partnership between the Queensland Government; METS Ignited, an Australian Government Industry Growth Centre; and CEEC International.

“This project is enabling CEEC to deliver 10 practical enhancements to its suite of free energy curve tools and extend these enhancements into mining equipment, technology and services (METS) companies. CEEC has already delivered enhancements around energy cost, ancillary equipment, different commodities, embodied energy, comminution circuit type and grinding size. Work is continuing on equipment variability, blasting impact, liberation and recovery, and global hardness approach.”

Keogh said the aim of the energy curves was to help the mining industry improve the energy efficiency of its comminution circuits. She said CEEC had an extensive online library of case studies that demonstrated these improvements.

“The energy curves also enable industry leaders to canvas the best improvement options for their particular operating environment and to compare alternatives,” she said.

“We encourage miners, METS companies and researchers to use these free tools and to share their success stories with us. This knowledge can help inform and drive more sustainable mining and processing practices across our industry.”

JKMRC is part of UQ’s Sustainable Mineral Institute (SMI) and employs some of the world’s leading comminution experts. SMI Director Professor, Neville Plint, said: “Energy efficiency is one of the biggest issues facing the mining industry and we are delighted that this collaboration with industry will continue to develop under Dr Evans’ leadership.

“We invite industry to confidentially contribute mine operational data to the energy curves database and we welcome ideas and research collaborations for future enhancements to the existing suite of energy curves.”

Keogh thanked Dr Ballantyne for his outstanding work in developing the foundation energy curves and leading the recent enhancements.

“Dr Ballantyne was instrumental in the development of the foundation energy curves, managing and building the associated database, and leading interactive workshop sessions on the application of the curves. He also harnessed significant industry input and led six new enhancements, developing the energy curves to become a trusted, global benchmarking and improvement tool,” she said.