Tag Archives: Martin Preece

ICMM looks to advance water stewardship across mining sector with new framework

ICMM has published a Water Stewardship Maturity Framework designed to help mining and metals companies enhance their stewardship of shared water resources in ways that are socially equitable, environmentally sustainable and economically beneficial, it says.

Featuring a range of leading practices and real-world examples from different operating contexts, the framework addresses risks and priorities applicable at individual asset and corporate levels. It identifies five elements of water stewardship: governance and strategy; understanding water context, risks and opportunities; integration in business planning and decision making; performance and measurement; and transparency and reporting. It also outlines three progressive stages within these elements – basic, advanced and leading.

The framework is intended to support users to effectively manage water as a shared resource, acknowledging its critical importance, not only to the business, but also to the broader local catchment and its stakeholders, ICMM said. It supports the integration of water’s pivotal role into various corporate agendas, such as climate resilience, cultural heritage protection, nature-positive approaches, social performance and inclusion, and operational excellence.

The framework aligns with leading external guidance and reporting initiatives, including the Global Reporting Initiative, Taskforce for Climate-related Financial Disclosure and the Taskforce for Nature-related Financial Disclosure.

Rohitesh Dhawan, CEO and President, ICMM, said: “Access to water is a basic human right and a fundamental requirement for healthy, functioning ecosystems. We live in a world of increasing pressure on water resources, compounded by the impact of climate change. We hope that ICMM’s Water Stewardship Maturity Framework will be a valuable tool to advance water stewardship across our industry and to navigate the challenges in delivering critical minerals for a more sustainable future.”

Martin Preece, Interim CEO, Gold Fields, said: “ICMM’s Water Stewardship Maturity Framework will help companies like ours to advance sustainable water management. Water Stewardship is one of our six key ESG priorities, as water is a critical resource we share with our host communities and host countries. The self-assessment and verification process carried out by all our mines, gives us the confidence that we are managing water responsibly and helps us build trust with our stakeholders, particularly host communities.”

The new framework, developed with input from water and environmental experts from ICMM’s membership, draws on members’ experiences, providing clear pathways and examples to support enhanced water stewardship practices across the industry, ICMM said.

Antamina, Barrick, BHP, Freeport, Gold Fields, Newmont, Teck and Vale form GeoStable Tailings Consortium

Gold Fields Limited has announced a new consortium of eight global mining companies has launched a multi-year initiative to develop and implement new technological applications for managing tailings.

The GeoStable Tailings Consortium (GSTC) comprises Antamina, Barrick, BHP, Freeport-McMoRan, Gold Fields, Newmont, Teck and Vale, with external expert support provided by Dr G Ward Wilson of the University of Alberta.

The GSTC will study options to combine various blends of tailings with waste rock to create ‘geo-stable’ landforms that are stronger and more stable than conventional tailings deposition methods and are likely to reduce process water consumption. It will undertake a range of research and development activities, including laboratory testing, field trials and data analysis, and will collaborate to promote best practices in tailings and waste management and foster a culture of continuous improvement across the mining industry.

Martin Preece, Interim CEO of Gold Fields, said: “The management of our TSFs has as its ultimate goal zero harm to people and the environment through their full life cycle. This is in line with the Global Industry Standard on Tailings Management, the new tailings storage facility (TSF) benchmark to which all members of the ICMM are committed to conform to. Having stable TSFs is a critical element of this standard.

“There is significant mining industry interest in developing geo-stable TSFs, but there is still a lack of a sound research and development including testing protocols to assess, compare and validate the performance of different technical approaches across different mineralogical and operational situations. Gold Fields is therefore a willing participant in this consortium and playing our role in becoming part of the solution.”

The new GSTC initiative builds on the work of a group formed to advance geo-waste and eco-tailings research previously pursued by Goldcorp, which was acquired by Newmont in early 2019.

Gold Fields and AngloGold Ashanti agree on deal to create Africa’s largest gold mine

Gold Fields and AngloGold Ashanti have agreed the key terms of a proposed joint venture in Ghana between Gold Fields’ Tarkwa (pictured above) and AngloGold Ashanti’s neighbouring Iduapriem mines to create what they say will be the largest gold mine in Africa and one of the largest in the world.

The Tarkwa mine is held by Gold Fields Ghana, in which Gold Fields currently owns a 90% share and the Government of Ghana (GoG) holds 10%. The Iduapriem mine is currently 100% owned by AngloGold Ashanti. Both mines are located near the town of Tarkwa in the country’s Western Region.

The parties have agreed in principle on the key terms of the proposed jv and have commenced with preliminary, high-level and constructive engagements with senior government officials in Ghana and will continue engaging with the GoG, relevant regulators and other key stakeholders, with a view to implementing the proposed jv as soon as practically possible. They have also agreed to mutual exclusivity during this engagement.

It is intended that the jv will be an incorporated joint venture, constituted within Gold Fields Ghana and operated by Gold Fields. AngloGold Ashanti will contribute its 100% interest in Iduapriem to Gold Fields Ghana in return for a shareholding in that company.

The companies do not anticipate that any material, additional capital injection will be required by either company to establish the proposed jv, and is expected to materially improve its capital intensity once operational.

Excluding the interest to be held by the GoG, Gold Fields will have an interest of 66.7%, or two-thirds, and AngloGold Ashanti will have an interest of 33.3%, or one-third, in the jv.

The Iduapriem mine is currently 100% owned by AngloGold Ashanti

The companies said: “The proposed jv would create the largest gold mine in Africa and one of the largest in the world. It will be a high-quality operation, supported by a substantial mineral endowment and an initial life spanning almost two decades.”

Operational synergies will be achieved by optimising mining of the combined orebodies and consolidating the infrastructure of the immediately adjacent mines for the long-term benefit of all shareholders and stakeholders, the companies said.

Martin Preece, Interim CEO of Gold Fields, said: “The proposed jv is an exciting opportunity to combine mining operations that are essentially part of the same mineral deposit and is something that Gold Fields and AngloGold Ashanti have discussed many times before over the years. The ability to optimise mining and the use of shared infrastructure across the combined operation will result in significant flexibility in mine planning, materially enhancing the economics of the mine and ensuring quality and scale of operation that will be world class. That unlocked value will underpin the proposed jv’s continued contribution to our host communities and Ghana for decades to come. For Gold Fields, it will also significantly enhance the overall quality of our portfolio.”

Alberto Calderon, CEO AngloGold Ashanti: “This combination puts together two parts of the same world-class orebody, allowing us to share skills and infrastructure to significantly enhance every aspect of this mining operation, from exploration and planning, to mining and processing. By creating one of the world’s largest open-pit gold operations, in a pre-eminent mining jurisdiction, we will create longer-term value not only for AngloGold Ashanti and Gold Fields, but for the combined stakeholders in our local host communities and for all of Ghana.”

The combined operation comes with an estimated life of at least 18 years, which could increase through an extension and optimisation plan to be considered under the proposed jv over the next three years, and which could also enhance envisaged production and cost parameters.

It would come with estimated average annual production (100% basis) of almost 900,000 oz over the first five years and average annual production in excess of 600,000 oz over the estimated life of operation. All-in sustaining costs (in 2023 terms) were expected to be less than $1,000/oz over the first five years and less than $1,200/oz over the estimated life of operation.

Gold Fields looks for South Deep productivity boost with teleremote loading project

As part of plans to establish a sustainable footing for its South Deep mine in South Africa, Gold Fields is trialling teleremote loading in a project with automation specialist RCT.

Gold Fields’ problems at South Deep have been well documented, with the company, in 2018, launching a restructuring plan involving the reduction of mining areas, the lowering of overhead costs and an aim to use fewer machines more productively. This followed significant amounts of investment and continued underperformance at the mine.

It is the latter productivity goal that has led the company down the teleremote loading path.

In the June quarter of 2019, Gold Fields commenced non-line of site remote loading training at South Deep. Phase one of the project was to locate the operator control station in close proximity to the underground loading site, according to the company.

Martin Preece, Executive Vice-President Gold Fields South Africa, said soon after this training started, operators suggested an almost immediate move to “Phase 2” with an operator control station located in a recently built surface control centre in the main building at South Deep.

A surface automation chair was ordered from RCT, installed and commissioned in the centre and the company started the process of training up operators.

RCT’s ControlMaster® Automation and Control solutions enable companies to automate a single machine, to a fully autonomous fleet, while also offering step changes with teleremote solutions that allow operators to take control of machines from control centres, trailer cabins or mobile stations.

The interoperability of these systems allows for the seamless integration into any mine’s ecosystem, according to RCT.

Preece said Gold Fields’ approach with all technology is to trial with limited application, to develop and prove the technology, followed by rapid roll out.

“We are still in the first phase of the project and are learning and adapting our approach as we progress to perfect the system before broader application,” he said.

This first phase already has the company using one Sandvik LH514 LHD for teleremote loading operations in the long-hole stope loading areas of South Deep during shift changes. As Preece explained, the RCT technology allows for the LHD to tram between loading and dumping locations, and back autonomously with operator intervention only required when loading and tipping the LHD.

RCT has provided the on-board sensor technology, the network infrastructure in the working areas, the safety application and the surface operating chair – the Operation Automation Centre – located in the surface control centre, he said.

The control centre (pictured, left) was designed and established by South Deep and hosts the teleremote LHD operator automation centre, a teleremote rock breaker station, the operations control room, maintenance and production scheduling as well as business reporting functions.

This teleremote loading technology is, essentially, adding loaded tonnes to the operation where there previously was none, coming close to ticking off the ‘use of fewer machines more productively’ criteria Gold Fields previously set out in its turnaround plan. While not explicitly stated by the company, one would expect it helped South Deep achieve a 36% year-on-year boost in long hole stoping volumes mined, to 631,000 t, in 2019. Overall, Gold Fields said the mine produced 222,000 oz of attributable gold last year.

Teleremote rollout?

Preece said the technology it is trialling has been de-risked in the respect that it has been proven in many applications globally, and the company had very clear safety and commercial imperatives for it.

“The success of any change intervention is to ensure that the application becomes an enabler rather than a distraction for our frontline teams,” he said.

“We would like to believe we are close to operational deployment. Most of the initial challenges experienced with the technology itself have been addressed; the underground mining team is taking ownership by addressing the operating conditions. Furthermore, a second round of operator and maintenance training has been conducted.”

While the trial is currently limited to long-hole stope loading in between shift changes, in time, teleremote loading in development and destress areas of the mine could also be possible, Preece said. With plans to equip more machines in 2020, the results could get even better.

“The project business case is based on being able to continue loading over shift changes, so there is further upside when we add in the in-shift productivity gains as well as improvements to the development and destress mining cycles,” he said. “Our approach to expanding the rollout is that it must be self-funding – the value generated by the first deployment must fund the rollout of subsequent deployments.”

The company’s ultimate goal is to be able to operate LHDs continuously for 22 hours a day (the limit the machine can safely operate between refuelling, safety inspections and pre-start inspections, according to Preece), but there is more to achieving this aim than just rolling out teleremote LHDs.

“A pre-requisite for loading during shift changes is to be able to break big rocks in the tipping bins,” Preece said. This is where the successful deployment of teleremote rock breaking, operated from the same surface control centre as the remote LHDs, comes in.

Then there are the interactions with other equipment and, most importantly, people to consider.

“When operating the teleremote machine, the whole area has to be barricaded, isolated and protected by laser barriers, which, if breached, force the machine to stop automatically,” he said. “This will limit the application to areas which we can isolate.”

In areas where personnel are required to perform drilling, supporting, backfilling and other activities, the area cannot be completely isolated and the LHD cannot function optimally, according to Preece.

This might not be the case indefinitely.

“South Deep is exploring opportunities to schedule activities separately to enable broader application,” Preece said.

Similar technology deployed for trucks would be another future area of focus, according to Preece, while he said the mine was also in the early stages of trialling automated long-hole drilling in stopes over shift changes.

South Deep is one of the deepest mines in the world, going to depths close to 3,000 m below surface. Even so, depth is not one of the main business drivers for the increased take up of teleremote operations, according to Preece.

“Safety benefits and the time a machine can effectively be utilised make up for the bulk of the return on investment,” he said. “The challenge with deeper mines are on the support side; if the network infrastructure is in place, it should be the same for shallow or deep mines. For deeper mines, it will take longer to get maintenance and instrumentation support to the machine if something goes wrong.”

Still, could full automation be on the cards?

“Yes! Loading activity remains the most challenging given the variable fragmentation of material,” Preece said. “Operators still need to perform the loading and tipping activities.”

These teleremote and automation projects, on top of personnel and mobile equipment tracking systems previously mentioned in the company’s 2019 annual report, bode well for future automation take up at South Deep, as well as the success of Gold Fields’ turnaround plan for the asset.