Tag Archives: Mike Hall

Hybrid Systems Australia delivers Western Australia’s ‘largest network-integrated BESS’ to Fortescue

Environmental, Mine operation news, Mining services, Power supply for mines, Steel and iron ore, Sustainable mining, , , , , , , , , , , , , , ,

Hybrid Systems Australia, Pacific Energy’s integrated renewables subsidiary, says it has delivered Western Australia’s largest network-integrated battery energy storage system (BESS) as a part of Fortescue Metals Group’s Pilbara Energy Connect project, which aims to power the miner’s Pilbara iron ore operations with renewable energy.

Hybrid Systems Australia designed, installed and commissioned 42 MW of interconnected battery storage for two Fortescue mine sites, making it one of the world’s largest network-connected BESS to be developed for a mining application, the company says.

The batteries, which are now fully operational, have been developed alongside solar and new low emissions gas-fired generation that will be owned and operated by Fortescue as part of the company’s Pilbara Energy Connect (PEC) program.

HSA said: “The battery systems use industry-leading grid stabilising control systems, including millisecond-response capabilities and Kokam battery technology, to provide greater protection against load spikes and dips and ensure overall network stability.”

The batteries’ primary role is for grid stability and support, providing spinning reserve backup to any gas generation outages or sudden changes in the solar output. They will store energy from Fortescue’s planned 150 MW of nearby solar power, enabling mining activities to be powered by more renewable energy and cutting the annual carbon emissions of the mines.

Mike Hall, Executive Director of Hybrid Systems Australia, said the project represented one of the largest and most technologically advanced BESS projects the company had undertaken, and that systems of this size were critical to Fortescue’s move towards eliminating the use of fossil fuels in their operations by 2030.

“Our industry-leading design, network integration experience and strong partnerships meant we could readily deliver a large-scale solution that will allow Fortescue to continue its rapid upscale of renewable capacity and deliver on its real zero target,” he said.

“Our BESS are built specifically for remote Australia’s harsh conditions and can be sized from 1 MW to 200 MW, which makes them ideal for large-scale mining applications where the objective is greater reliance on clean energy.”

Fortescue Chief Operating Officer Iron Ore, Dino Otranto, said: “At Fortescue, we are committed to eliminating the use of fossil fuels across our operations by 2030. We were pleased to partner with Hybrid Systems Australia on the BESS, which are a significant component of our investment in the PEC program.

“PEC will not only supply low-cost power to our Iron Bridge operations, but importantly will support Fortescue’s world-leading decarbonisation agenda, allowing the incorporation of additional large scale renewable energy into our network in the future.”

The project included specialised involvement from its subsidiaries, Pacific Energy Pty Ltd, which is delivering the PEC’s low-emissions gas-fuelled power station, MVLV Power Solutions, which designed, manufactured and installed the switchgear and BESS enclosures, and Digital Intelligence, which delivered the BESS control systems.

Hybrid Systems Australia partnered with Hitachi Energy and Kokam to bring together expertise and key battery components from the two specialist equipment suppliers to deliver a solution for Fortescue. It also worked closely with Supply Nation accredited vendors, including electrical contractor, Boodjara Pty Ltd, and local electrical wholesalers, Myelec and D&W Electrical.

Hybrid Systems Australia and Horizon Power open renewable hydrogen demo plant

Environmental, Mining services, Power supply for mines, Sustainable mining, , , , ,

Hybrid Systems Australia, Pacific Energy’s integrated renewables subsidiary, has joined Horizon Power in officially opening Horizon Power’s renewable hydrogen demonstration plant.

The Australian-first project, which is being delivered in partnership by Horizon Power and Hybrid Systems Australia, will test the technological and commercial viability of renewable hydrogen as a baseload power source.

Hybrid Systems Australia was engaged to design, construct and commission the plant and worked closely with fellow Pacific Energy subsidiary, ENGV, to supply and install hydrogen equipment in the integrated system, including a 348 kW electrolyser, a specialised hydrogen compression and storage system and a 100 kW fuel cell.

The company also constructed a 704 kW solar farm to generate the renewable energy required to produce hydrogen.

In addition to providing valuable learnings for future applications of renewable hydrogen across the power generation sector, the system aims to demonstrate the efficiency of the hydrogen equipment such as the electrolyser and fuel cell, the ramp rate of hydrogen in response to a decline in solar generation, and the efficiency and storage capability of hydrogen fuel cells versus batteries.

Hybrid Systems Australia’s Executive Director, Mike Hall, said the project had proved ground-breaking, providing plenty of opportunities to further develop the company’s expertise and add value more broadly to the burgeoning sector.

“As an industry-first, this project has presented some really interesting opportunities for us to grow our capabilities in the green hydrogen project delivery space,” he said.

“It’s still a budding industry in Australia, so we really had to start at the beginning, from designing a system based on first principle thinking to navigating both existing and newly developing industry regulations and licensing designed for different applications. We’ve worked closely with Horizon Power and regulators to get the process right, and it’s been a very dynamic project, but we looked at any challenges as growth opportunities, and in doing so, we’ve been able to see things through fresh eyes.

“We’re looking forward to seeing the outcomes of Horizon Power’s Denham project and ongoing research and, furthermore, what it means for renewable hydrogen in utility-scale applications.”

The plant, which produced its first hydrogen in October, is expected to produce renewable energy equivalent to the average power demands of 100 households, or about 20% of Denham’s residential and business power needs, and will offset approximately 140,000 litres of diesel annually.

The project is a A$9.3 million ($6.2 million) investment, co-funded by Horizon Power, the Western Australian State Government and the Australian federal government. The Western Australia Government provided A$5.7 million of funding, with A$1 million through the Renewable Hydrogen Fund. The Australian Renewable Energy Agency (ARENA) provided A$2.6 million of funding through its Advancing Renewables Program.

Hybrid Systems Australia, a subsidiary of the QIC-owned Pacific Energy Group Holdings Pty Ltd, is currently commissioning Horizon Power’s renewable hydrogen demonstration plant, which is expected to be fully operational in early 2023.

Hybrid Systems Australia and LAVO to trial hydrogen energy storage at Kewdale

Environmental, Mining services, Power supply for mines, Sustainable mining, , , , , , , ,

Hybrid Systems Australia has signed a Memorandum of Understanding (MoU) to determine and trial applications of LAVO’s hydrogen energy technology at its Kewdale facilities in Western Australia.

Hybrid Systems Australia, a subsidiary of Pacific Energy, specialises in the design, construction and installation of integrated hybrid systems, incorporating the use of solar photovoltaic, battery storage and backup, reciprocating gas and diesel generation, suitable for remote off-grid applications such as mine sites.

LAVO claims to have the first and only commercial-ready hydrogen energy storage system in the world designed for everyday use by residential homes and businesses, called the LAVO system. This system is designed to be easily integrated with existing solar panel infrastructure, with the company exploring further applications for its patented metal hydride solution. One potential application is already being explored at Macarthur Minerals Ltd’s Lake Giles iron ore project in Western Australia.

Under the MoU, LAVO will work closely with HSA to trial and test the application of hydrogen as an energy source using LAVO’s product offering at the Kewdale facility. As the first of its kind trial in Western Australia, it will test the applicability of incorporating LAVO’s products into HSA’s suite of products in the longer term, the companies said.

The demonstration project is expected to commence in July, extending the reach of LAVO’s existing demonstration projects across Australia.

Alan Yu, CEO and Executive Director of LAVO, said: “We are thrilled to be working with Hybrid Systems Australia on the development of the Western Australia LAVO demonstration project. With its commitment to supporting the shift to a greener future through alternative energy technologies, HSA’s vision for a renewable energy future amplifies our own ambitious sustainability agenda.

“Our industry partnerships continue to demonstrate the applicability of, and market interest in, LAVO’s hydrogen energy storage solutions and we look forward to developing a longer-term strategy alongside HSA as it commits to developing Western Australia as a centre for renewable hydrogen.”

Mike Hall, a Director of Hybrid Systems Australia, added: “Our investment in the development of ground-breaking projects like Denham, and our recent investment in Standalone Power Systems (SPS), has been driven by a nationwide demand for getting reliable power to remote customers using renewable energy solutions. We are excited at the opportunity to merge our experience and capabilities in hybrid power generation in conjunction with the LAVO technology and see many and varied applications for how we would use it.”