Tag Archives: MINExpo International 2024

Bradken out to improve safety, duration of mill relining process with MillSafe Solutions

Bradken says it is addressing both the associated risks and duration of the relining process for AG, SAG and ball mills through the development of a new technology platform, MillSafe® Solutions.

Showcased at the recent MINExpo International 2024, in Las Vegas, MillSafe Solutions are expected to improve the efficiency of the mill relining process and make the process safer, Bradken says.

MillSafe Solutions incorporate innovative product development and installation processes to achieve this, leveraging technology to enhance its designs and remove people from hazardous zones during mill relining, the company explains.

Bradken says it continues to work with partners to develop advanced universal worn liner removal and installation solutions to improve reline safety, being a leader in the design, manufacture and supply of mill liners for primary and secondary applications in the global mineral processing industry.

The company offers customers complete wear liner solutions for mills that increase performance, safety, equipment availability and lower maintenance costs, it claims.

The MillSafe Solutions incorporate:

  • MillSafe Combined Corner Liners;
  • MillSafe Liner Location Stripes;
  • MillSafe Backing; and
  • MillSafe Bolting

Bradken’s Combined Corner Liner design improves reline safety, and significantly reduces reline times, part inventory and liner weight, according to the company. The MillSafe Liner Location Stripes provide visual guidance to deliver a safer and more efficient liner install.

MillSafe Backing is a replacement for grinding mill rubber sheeting. Designed to remove costly maintenance delays to repair damaged rubber sheeting on grinding mills, it provides a safer relining environment, according to Bradken.

The MillSafe Bolting System, meanwhile, is a safer and more efficient solution for liner installation and removal, as you can install liners by bolting them from outside the grinding mill, therefore removing people from hazardous zones within your grinding mill.

MEDATech Borterra, Archer Mining to showcase four-in-one underground drill at MINExpo

MEDATech Borterra is set to showcase a new ITH-raise drill that is built for four underground drilling applications at next week’s MINExpo INTERNATIONAL 2024 event in Las Vegas, USA.

The Borterra RaisePro-48T sets a new standard in efficiency, versatility and innovation, according to the company. The track-mounted, in-the-hole (ITH) drill is capable of drilling 3.5 in (89 mm) to 48 in (1,219 mm) diameter holes: 3.5-8.5 in diameter production holes, 10-20 in diameter maintenance & service holes, 20-30 in diameter blasthole slot raises and 42-48 in diameter manways/escapeways.

It has the torque and hoisting capacity required for raiseboring and the speed needed for production drilling, the company claims.

“This drill fills a clear demand in the marketplace,” Steve Archer of Archer Mining & Civil Services, the exclusive distributor for RaisePro, says. “We’ve been planning this drill for several years with MEDATech and it’s exciting to see it move from design to production.”

The RaisePro is equipped with an industry-leading top drive, ultra-heavy duty mast with split centraliser, breakout jaw and highly accurate Borterra custom control system, the company says. All machine functions are managed through programmable modules via a CANBUS controller, providing efficient and seamless operation.

Taylor Davies, MEDATech Borterra Division Manager, says: “Like all MEDATech equipment, this drill was engineered for durability in extreme environments. It combines efficiency and productivity with a focus on operator safety. All functions are controllable by radio remote, allowing the operator to stay at a safe distance There are also several health and safety features available, such as battery-electric tramming and autonomous robotic rod handling.”

The RaisePro will be featured at MINExpo 2024 at the Las Vegas Convention Center, September 24-26 at the Archer Mining booth.

Chart, Howden ready to showcase a ‘ventilation and more’ offering at MINExpo

Howden’s transition into the wider Chart Industries offering is allowing it to branch into new territory; territory that it will be showcasing at MINExpo INTERNATIONAL® 2024 in Las Vegas later this month.

For over a century, Howden has supplied underground ventilation fans to every major global mining company. Today, its fully integrated ventilation air quality control approach can, it says, dramatically reduce energy usage by 50%.

Chart Industries, which Howden is now a part of following its acquisition in March 2023, says it is a leading global solutions provider to clean energy and industrial gas markets across the Nexus of Clean™ – clean power, clean water, clean food and clean industrials.

The combination between Chart and Howden is broadening business, according to Leo Botha, Director of Global Mining Sales at Chart.

“At Howden, we have traditionally focused on the underground mining sector, whereas Chart Industries has significant exposure to the surface mining industry,” he told IM.

The legacy Howden business supplies a variety of fans – main, booster and auxiliary fans – that provide versatility, economic advantages for efficiency and maintenance, low noise and outstanding aerodynamic performance. It combines this with mine cooling and mine heating systems to ensure the optimal solution for each mine site.

Underpinning this is the Ventsim® platform.

Ventsim DESIGN enables the 3D design, modelling and simulation of underground mine and tunnel ventilation systems with controls for safe and efficient operations. It originated as mining management software in 1993 and, today, ensures operations within mines and tunnels are safe and efficient through a suite of solutions.

Ventsim CONTROL is designed to reduce energy consumption, associated costs and improve energy efficiency in underground mining ventilation systems, supporting customers’ net-zero goals. The software suite uses advanced algorithms to analyse real-time data and adjust ventilation equipment to maximise energy savings while maintaining safe working conditions.

“We continue to enhance Ventsim capabilities and leverage advancement in technologies like AI,” Chart says. “We’re furthering our energy management and control tool kit and implementing a carbon calculator, building on the energy dashboards we have in place to visualise energy consumption, energy savings and, more recently, carbon emissions.”

The company can also highlight LNG and hydrogen storage, system, transport and fuelling options.

Chart provides LNG energy storage and fuel delivery solutions for natural gas power generation, on-board LNG fuel tanks for mine haul trucks and service vehicles, and related fuel station equipment. It now also offers the exact same solutions for energy and power generation using gaseous or liquid hydrogen with its onboard LH2 vehicle fuel tanks and fuel stations, LH2 storage tanks and vaporisers, H2 compressors and related supply chain equipment.

Botha says some of the early conversations with customers have already gone into specifics on how they can access some of these hydrogen solutions at their sites.

“Chart, which has a remit of ‘cleaning up’ the industries it works in, has hydrogen and LNG storage solutions that could allow these mines to reduce their carbon dioxide emissions drastically,” he said. “We’re now just looking to align on whether that may be hybrid solutions involving diesel and H2/LNG, or a single energy source.

“These solutions aren’t likely to be integrated at mine sites tomorrow, but they are commercially-available in other sectors and, in some instances, present a strong mining business case.”

In the field of carbon capture, utilisation and storage, Chart has significant knowledge of and solutions for the processes and challenges of energy-intensive, hard-to-abate industries such as mining and mineral processing.

Lastly, Chart’s water business, ChartWater™, can offer the most efficient, cost-effective, environmental solutions for contaminant removal, including antimony and arsenic, oxygenation for remediation of rivers/lakes/reservoirs, aerobic biological processes, pH control for mineral acid replacement, enhanced metal flotation and remineralisation, the company says.

Botha continued: “We look forward to continuing to offer our customers different commercial solutions and increased functionality. This, for instance, includes leasing and rental options – options that Howden customers have not previously had before becoming a part of Chart.”