Tag Archives: Olavo Nolasco

Metso Outotec out to automate pallet car replacement process in iron ore pellet plants

Metso Outotec is setting out to improve safety and productivity in pellet plants with the launch of an automatic pallet car changing device.

This is an alternative to conventional solutions that require production stoppages of up to 10 minutes to remove and replace worn pallet cars, according to Metso Outotec, with the automatic changing device enabling pallet car replacement in a safe, reliable and cost-effective way without manual intervention or halting production.

The automatic pallet car changing device is part of Metso Outotec’s leading-edge solutions helping ensure the optimal operation and maintenance of iron ore pelletising plants, the company says. It improves process performance, production capacity and product quality while reducing energy consumption, environmental impact and operation and maintenance costs. In addition, it improves the operational safety associated with these changes by automating heavy load handling.

The device complements Metso Outotec’s Pallet Car Condition Monitoring System that, the company says, helps operators improve preventive maintenance planning and execution.

Olavo Nolasco, Director, Product Competitiveness, Ferrous & Heat Transfer at Metso Outotec, said: “We are really excited about the automatic pallet car changing device. It eliminates the manual step involved in pallet car change as well as enables continuous changes without halting the production. What makes it more interesting is the fact that it can be implemented also in existing machines – provided they meet certain criteria. Our experts are happy to give more information on how each of these would benefit and work in individual plants.”

Metso Outotec looks to optimise iron ore pelletising with new digital solutions

Metso Outotec says it is launching leading-edge digital solutions to ensure the optimal operation and maintenance of iron ore pelletising plants over the entire plant life cycle.

Leveraging the company’s experience as the original inventor of the pelletising process, Metso Outotec says it has developed a suite of solutions that will improve process performance, production capacity, and product quality while at the same time reducing energy consumption, environmental impact, and operation and maintenance costs.

The new digital solutions include the Metso Outotec Optimizing Control System OCS-4D™ and the Planet Positive Optimus™ advanced process control system for ensuring a stable and efficient process, the VisioPellet™ pellet size-control system for optimising the pelletising process, and the Pallet Car Condition Monitoring System for improving preventive maintenance planning and execution.

In addition, Metso Outotec is launching a “unique” operator training with advanced simulation technology in a “risk-free” virtual plant environment. The training can be tailored to simulate different operating conditions, standard procedures, emergency situations and any other operational scenarios that are deemed to be beneficial, the company says.

“We are really excited about these new digital products,” Olavo Nolasco, Director, Product Competitiveness, Ferrous & Heat Transfer at Metso Outotec, says. “Based on pilot tests/reference cases, we know that they can make a true difference for our customers’ processes. These solutions can be implemented in all iron ore pelletising plants delivered by Metso Outotec.”

Metso Outotec says its digital solutions for iron ore pelletising plants provide the following benefits:

  • Improved process performance, production capacity and product quality of iron ore pelletising processes;
  • Reduced energy consumption, environmental impact, and operation and maintenance costs;
  • Safer and more efficient plant operation, thanks to comprehensive, risk-free operator training with advanced simulation technology;
  • Valuable process insights with real-time information on pellet size distribution; and
  • Improved preventive maintenance planning and execution with real-time equipment condition monitoring.