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SafeAI, Siemens team up to provide autonomous, zero-emission fleet for Obayashi Corp

SafeAI has announced a collaboration with Siemens to create an autonomous, zero-emission heavy vehicle fleet for Obayashi Corporation.

SafeAI and Siemens will work with Obayashi Corp, a Japan-based global leader in construction, to create smarter, safer, more sustainable and productive construction sites, it says.

SafeAI and Obayashi originally announced their partnership in October 2020, beginning with a pilot site in California, USA. Together, the two companies set out to address common pain points across construction – including unsafe working conditions, labour shortages and rampant inefficiencies – with autonomous solutions. Since then, they have successfully tested and deployed an articulated autonomous dump truck to complete over 580 load-haul-dump cycles, SafeAI says.

SafeAI and Siemens signed an agreement in May 2021 to jointly work on retrofitting off-road heavy vehicles for autonomy, zero emission and connected applications, due to the increasing convergence of these three megatrends in vehicles. SafeAI brings its scalable artificial intelligence-powered retrofit autonomy to the collaboration, while Siemens provides its hardware and software capabilities in zero emission powertrains, and the necessary infrastructure to operate these vehicles.

Earlier this year, a fleet of construction trucks – ranging from 45-65 tons (41-59 t) and operated by Obayashi Corp – was identified to be retrofitted for autonomy and zero emission. In May 2022, the companies began retrofitting the first 45 ton vehicle, which is expected to be ready by the end of 2022. The collaboration will continue scaling across the entire fleet over a three-year period.

Bibhrajit Halder, SafeAI, Founder & CEO, said: “At SafeAI, we’ve always been committed to making heavy industry safer and more productive. Now, in partnership with Siemens, we can add ‘more sustainable’ to that list.

“Siemens has already built a track record of advancing on-road electrification. Now, together, we can deliver these capabilities, at scale, to off-road industries. With this partnership, our present and future customers can experience the powerful, synergistic benefits of autonomy and electrification.”

Beyond the zero emission benefit, electric vehicles also offer improved performance, negligible maintenance costs and longer uptime and life, improving productivity and reliability while lowering costs, SafeAI said. For this project, it is estimated that the total cost of ownership for the retrofitted electric vehicle will be 15-30% less than that of the original internal combustion engine vehicle.

Zubin Sarkar, Head of Strategy, Business Development and Marketing at Siemens Commercial Vehicles, said: “Heavy vehicle retrofit for autonomy and zero emission is an innovative yet cost-effective solution that will fast track adoption of sustainable technologies for heavy vehicles. Not to forget, retrofit is a form of reuse or recycle and, hence, in line with circular economy principles to better meet net zero goals. Combined with creative financing models and rigorous focus on safety, there could be as many retrofitted zero emission heavy vehicles as newly built zero emission heavy vehicles by 2030.

“There’s a tremendous opportunity ahead for companies across industries like construction, mining, harbour and agriculture to reduce their carbon footprint, all while improving operations and lowering costs. In partnership with pioneers like SafeAI and Obayashi Corporation, we can imagine a more sustainable future for these industries.”

The project also incorporates features from Siemens such as an autonomous pantograph to enable automatic charging and an autonomy analytics suite to ensure a wide array of reliable and safe applications. Simulytic, a new Siemens AG venture, has been established to help accelerate the deployment of autonomous vehicles by offering a trustworthy platform accessible to regulators, government, insurance, tech developers and operators alike, SafeAI explained.

Andy Gill, Chief Operating Officer at Simulytics, added: “By creating a digital replica of the autonomous vehicle in its deployment environment, we can use our simulation technology to provide independent safety and performance analytics for both SafeAI and Obayashi.”

The retrofit project will be engineered by a system integrator with expertise in electrification and mechatronics of trucks, AVIA Engineering.

“We are thrilled to further deepen our long-time collaboration with Siemens in the field of vehicle electrification with such an innovative project,” said David Sánchez, Owner and CEO at AVIA Engineering. “To integrate a fully-electric powertrain and improve vehicle attributes in such a demanding application is a task at the cutting edge of technology, and a technical challenge that we are delighted to take on behalf of our partners.”

Hiroto Sato, COO at Obayashi SVVL (Silicon Valley Ventures & Laboratory), said: “We firmly believe the future of the construction industry is both autonomous and electric – and we’re determined to establish that future ourselves. We’ve already started to see the powerful impact autonomous technology can have through our work with SafeAI over the last year. Now, with SafeAI’s partnership with Siemens, we will pioneer more sustainable operations to continue leading the way toward a smarter future for our industry.”

This partnership follows on the heels of a year of significant growth for SafeAI, including expansion into Australia, Canada, Japan and India, the release of its industry-first operating system, the SafeAI Autonomous Framework (SAF) and a partnership announcement with MACA and Position Partners to deploy 100 autonomous vehicles.

Ferrexpo to decide on trolley assist-backed haulage project by year-end

Ferrexpo’s decarbonisation and electrification plans in Ukraine are continuing to accelerate, with the company confirming it will make a decision by the end of the year on the selection of a provider for the installation of pantograph network to enable trolley assist haulage at the group’s iron ore mines.

The iron ore pellet producer previously said it was embarking on scoping studies investigating trolley assist technology at its Poltava mine in Ukraine, as part of its plans to reduce both C1 costs and Scope 1 carbon emissions.

In its first half interim results, Ferrexpo said the installation of the network of overhead power cables will enable haul trucks to ascend from the group’s open-pit mines using electricity rather than diesel fuel.

“This technology is expected to provide a significant reduction in each truck’s diesel consumption whilst driving up haul ramps, which will directly reduce the group’s Scope 1 emissions footprint per tonne,” it explained.

In the first half of the year, the group achieved a 6% reduction, year-to-date, in Scope 1 and 2 emissions combined. Following upgrade work on its pelletiser in this period, the group expects production volumes to increase in the second half of the year and, as a result, lower the group’s CO2e footprint on a per tonne basis.

Alongside the company’s latest electrification plans, Ferrexpo also updated investors and interested parties on its progress deploying autonomous haul trucks at the Yeristovo iron ore mine. These were the first large-scale haul trucks to be deployed in Europe when they were introduced in 2020 as part of an agreement with Epiroc and ASI Mining.

Ferrexpo said it now has five Cat 793D haul trucks operating in production areas in autonomous mode, with the conversion of the group’s remaining 793Ds planned as this project advances.

“Fleet automation represents a significant advancement in modern mining techniques, removing individuals from potentially hazardous production areas, whilst also providing benefits in terms of productivity and maintenance,” it said.

Highlights from the company’s first half results included a 74% year-on-year rise in revenues, to $1.35 billion, reflecting positive market conditions and investments in increasing pellet quality. It also increased its underlying EBITDA by 147% ($868 million) compared with the first half of 2020.