Tag Archives: slag

Metso Outotec SMD mills to boost output at Boliden’s Harjavalta concentrator

Boliden Harjavalta has chosen Metso Outotec’s SMD grinding mills to improve the capacity of its slag concentrator, in Finland, the mining OEM says.

Boliden Harjavalta produces high-quality metals for European industrial customers, churning out 120,000 t of copper and 26,000 t of nickel in 2019.

The purpose of the slag concentrator is to recover copper from the slag produced in the copper smelter and to return it to the copper production cycle as high-quality slag concentrate, Metso Outotec said, with grinding being an essential part of the slag concentration process.

The raw materials of the Boliden Harjavalta smelter consist of concentrates and recycled metals, according to Boliden, with the company’s two mines in Finland – Kylylahti and Kevitsa – providing the smelter with concentrates. Concentrates are also purchased from external mines, Boliden says.

The order has been booked in Metso Minerals’ June quarter 2020 orders received.

Based on tests, Metso SMD (stirred media detritor, specialised for fine grinding applications) was chosen as the grinding technology, Metso Outotec said.

“Maintenance for the SMD is safe and cost-effective thanks to the simple mechanical structure of the mill and the smaller number of moving parts compared to traditional grinding mills,” the company explained.

Timo Sarvijärvi, Metso Outotec’s Head of Mining in the Nordics market area, said the company, at testing stage, noticed slag could be processed very efficiently using SMD technology.

“Now the slag concentrator can process larger amounts of material, without compromising the targets set for copper recovery,” Sarvijärvi said.

Rio Tinto bringing Richards Bay Minerals back online

Close to four weeks after deciding to curtail operations at its Richards Bay Minerals (RBM) operations in KwaZulu-Natal, South Africa, Rio Tinto says it has started the process of resuming work at the zircon, rutile, iron and slag works.

The U-turn follows discussions led by the Premier of KwaZulu-Natal, Sihle Zikalala, involving all stakeholders focused on securing stability in order to address the issues in the community and provide the stable environment necessary for RBM to resume operations, Rio said.

Rio, which owns 74% of RBM, previously made the call to suspend work to ensure the safety and security of its employees due to an escalation in violence in the communities surrounding the operations.

In the December 4 announcement, it said: “There has been an escalation of criminal activity towards RBM employees and one was shot and seriously injured in the last few days. As a result, all mining operations at RBM have been halted and the smelters are operating at a reduced level, with a minimum number of employees now on site. Construction of the Zulti South project has also been temporarily paused.”

In its latest statement, the company said a phased restart is now in progress across the operation, with RBM expected to return to full operations in early January, leading to regular production in early 2020.

Having previously advised of a force majeure in supply following the suspension, Rio is now contacting customers to say this declaration has been lifted. The company said it would also review the restart of the Zulti South project after normalisation of operations at RBM.

The $463 million Zulti South project will sustain RBM’s current capacity and extend mine life. RBM currently operates four mines in the Zulti North lease area, a mineral separation plant and smelting complex. The Zulti South mine will underpin RBM’s supply of zircon and ilmenite over the life of mine, according to the company.

Bold Baatar, chief executive, Energy & Minerals, said: “The safety and security of our people is always our first priority and we are pleased that we will now be able to get back to work creating value for our people, our communities, South Africa and RBM’s shareholders.

“I would like to thank the Government of South Africa and the Premier of KwaZulu-Natal for their support and assistance in getting us to a position where we can restart operations at RBM. I would also acknowledge the work of community leaders and the police over the previous few weeks.”

Rio previously advised that titanium dioxide slag production for 2019 was expected to be at the bottom end of 2019 guidance of between 1.2-1.4 Mt.