Tag Archives: top hammer drilling

Sandvik launches the CT55 and CT67, its most advanced top hammer tool systems yet

Featuring an industry-first curved thread design, Sandvik’s new CT55 and CT67 top hammer tool systems are, the OEM says, the most advanced it has launched.

The unique design increases efficiency and reduces cost while saving fuel and simplifying automated drilling in surface bench and underground longhole applications, it says.

The new multi-patented, first-of-its-kind curved thread design from Sandvik reduces stress levels by distributing them over a larger area inside the tool. This enables the system to handle higher drilling power and a drill rig’s full potential.

“We are proud to offer an innovation that delivers significantly increased efficiency, since higher drilling parameters are allowed with fewer stops for breakages,” Anders Brungs, Vice President Product Line Top Hammer at Sandvik, said. “Our design increases productivity by 15% while reducing fuel consumption by 15%, as faster drilling means less flushing time.”

Sandvik’s unique new curved thread CT system is designed to increase drilling productivity and reduce cost both underground and on the surface.

“Surface drill rigs have much more power than current standard tools can handle,” Fredrik Björk, Product Manager for Top Hammer Surface Tools at Sandvik, said.

“This means the full potential of the drill rig cannot be used. Our new CT system radically increases the fatigue strength and we’ve also seen 30% longer tool life together with better hole precision in our product evaluation tests with early-adopting customers. This is a fully optimised system that includes the drill rig, the rock drill and the rock tool. The CT system also brings out the full potential of Ranger™ DXi and Pantera™ DPi rigs.”

The higher productivity of the CT systems can be reached with more aggressive settings for parameters like percussion, rotations and feed.

“Trouble-free drilling is key when operating underground,” Robert Grandin, Product Manager for Top Hammer Underground Tools at Sandvik, said. “In addition to higher productivity and lower cost, the extended service life of our CT system will be especially important for underground operations where tool breakages create frustration and interrruptions.

“The stronger geometry that comes with the curved thread design boosts tool service life by more than 30%. The curved design also makes the CT system automation-ready, since easy coupling and uncoupling in itself is an important enabler for automation, a vital technology in many underground operations.”

Sandvik’s new curved thread systems, CT55 and CT67 for surface mining and CT67 for underground mining, are now available. Drill bit diameters are 89-127 mm on CT55 and 102-140 mm on CT67, plus reaming bits 152-204 mm.

Sandvik expands battery-electric drill range with new top hammer DL422iE

Sandvik is continuing to grow its battery-electric equipment offering, launching its fully automated and electric driveline-equipped DL422iE top hammer longhole drill.

The driveline system on the new rig eliminates diesel emissions while tramming, increasing productivity while reducing environmental impact and fostering a healthier work environment, the company says.

Back in October after Sandvik’s Innovation in Mining virtual event, the company confirmed to IM that it was testing a battery-equipped prototype DL422iE unit in Canada ahead of a planned launch in the March quarter of 2021.

The zero-emission Sandvik DL422iE joins the Sandvik DD422iE as the company’s second battery-driven underground drill, with the company expecting to offer a full range of battery-tramming rigs covering all underground drilling applications by the end of 2021.

The new Sandvik DL422iE is designed for underground mass mining in 4 x 4 m or larger production drifts. It features the latest intelligent technology to enable continuous and unmanned operation, with automation and teleremote for drilling during shift changes and breaks, Sandvik says. Through these and other features, combined with data collection and transfer through wireless networks, the Sandvik DL422iE helps to ensure improved equipment utilisation and productivity.

The new longhole drill is capable of drilling vertical and inclined fans and single or parallel Ø89-127 mm long holes up to 54 m in depth using ST58 and ST68 tube rods. It is equipped with the powerful 33 kW HF1560ST longhole rock drill, which is based on a proven concept in terms of drilling capacity, reliability and operating cost, the company said.

With an impact frequency of 40-45 Hz and optimised percussion dynamics for ST68 tubes, the Sandvik DL422iE delivers optimal bit-to-rock contact for improved energy transfer, according to Sandvik. This leads to decreased stress level in rock tools, lower coupling/front housing temperatures and extended service life for shank adaptor and tube.

As standard, the Sandvik DL422iE is equipped with Sandvik’s Platinum drilling automation package for continuous and automated production drilling. This is combined with the i-Class iSOLO drilling control system to maximise productivity and enhance accuracy in drilling fans and parallel long holes. “It acts as a full-time stinger control and is used in uploading drill plans to the control system, with drill plan management direct at the user interface to ensure one-hole automation drilling to a predefined depth,” Sandvik says. “Furthermore, feed and boom positioning to the next hole are automatic, while data is transferred via WLAN ethernet connection.”

In addition to the standard Platinum package, the Sandvik DL422iE can be equipped with an optional automatic bit changer, enabling autonomous drilling of complete fans and working through shift changes.

On top of being equipped with MySandvik remote monitoring, units can also be integrated with AutoMine® and OptiMine®, providing multi-unit control and fan-to-fan remote tramming, Sandvik says.

“As the industry’s focus on sustainability increases, Sandvik’s latest drilling solutions specifically address the challenge of providing enhanced operational drilling performance combined with reduced emissions,” the company explained.

The Sandvik DL422iE is mounted on a C400E 4-wheel drive frame steered carrier equipped with an electric driveline system (battery package and electric motor) for zero diesel emissions and reduced operating costs. The batteries can be charged during drilling in a newly patented feature, while electric power can be drawn from the electrical supply system from the mine’s network.

“[The] Sandvik DL422iE helps mines reduce overall emissions and ventilation and fuel costs, and to create a healthier working environment,” Sandvik says. “Thanks to shorter cycle times and increased drilling capacity, [the] Sandvik DL422iE has the potential to help mines increase drilled meters per shift by up to 10%. Productivity can increase by up to 20% via improved equipment utilisation.”

The longhole drill is equipped with the ZR35 telescopic boom and horseshoe type boom support with telescopic jacks for maximum drilling stability, the most effective foundation for accurate longhole drilling in mass mining, according to Sandvik. The wide 3,000 mm total boom offset and 620 mm telescopic extension allows a pivot line height of 2,100 mm, which is typical for a wide range of mining methods.

The 360º feed roll-over, large boom tilt and swing angles ensure fan drilling versatility in 4 x 4 m or larger cross sections and, to ensure maximum accuracy in alignment, the boom is instrumented with electronic parallelism. An optional extended boom support allows for up to +/-45° feed tilt in drilling fans or long holes, which, Sandvik says, increases versatility in downhole drilling in stopes at the end of the orebody, in drilling long holes in the ore/waste contact and in slot raise drilling.

Net penetration rates with air-mist flushing are up to 15% higher on the Sandvik DL422iE when compared with water flushing, according to the company. The drill rig can be equipped with a CT80 onboard screw compressor (8 cu.m/min at 7 bar), which ensures efficient flushing and high net penetration rates. The use of the on-board air supply, meanwhile, is a cost-efficient alternative to mine air infrastructure or portable units, the company says.

Sandvik tackles drill hole deviation with Guide Adapter launch

Sandvik aims to help its bench drilling Top Hammer customers reduce drill hole deviation in challenging conditions by up to 50% and achieve considerable cost savings with its new Guide Adapter.

As the company says, significant hole deviation (>8%) can pose problems for many bench drilling companies that operate in challenging ground conditions such as bad and soft rock, as well as deep overburden.

This often results in reduced productivity, safety risks and increased tool wear, it says.

Fredrik Björk, Product Manager Top Hammer Surface Tools, Rock Tools Division, Sandvik Mining and Rock Technology, said: “We are very happy to be able to offer the Guide Adapter to customers facing deviation problems in their day-to -day bench drilling operations.

“The Guide Adapter helps them to increase the service life of their drill string and also reduce the number of drilled holes, as well as the amount of blasting needed.”

Sandvik’s new Guide Adapter enables customers to achieve greater productivity, longer tool service life and improved safety, according to the company. Ultimately, this can also lead to lower total operational costs.

Björk added: “We have conducted in-depth testing with our customers around the world and the results really do speak for themselves. By using the Sandvik Guide Adapter, our customers achieved a hole deviation between 3% to 5% – a reduction by up to 50% – and also increased the service life of their rock tools by up to 40%.

“This truly has an effect on both productivity and, in turn, profitability.”

The Guide Adapter is now available for T51 and GT60 Top Hammer threads in different diameters.