Tag Archives: Cat D11

National Group reports continuing growth, new contracts and fleet expansion

Contract awards and extensions, plus investments in fleet and people, have positioned National Group for continuing strong growth this financial year, the mining services company says.

National Group says it delivered outstanding growth in its last financial year to June 30, 2023, after several new contract awards. Highlights include:

  • The supply of heavy earthmoving equipment to Anglo American Australia’s open-cut coal mines at its Capcoal operation in Queensland’s Bowen Basin;
  • Implementation of a three-year contract with Yancoal subsidiary Moolarben Coal in the western coalfields of New South Wales; and
  • Implementation of a surface-mining contract at Newcrest Mining’s Cadia gold mine in central New South Wales.

National Group founder and CEO, Mark Ackroyd, says these and other contracts have underpinned an exceptional period of growth for the company.

“National Group’s motto of ‘unstoppable’ came to the fore last year,” he says. “We successfully implemented new contracts, expanded our workforce and invested in new and used equipment. Most of all, we continued to do an exceptional job for our clients.”

Ackroyd says National Group has had an encouraging start to its 2023-24 financial year, with the company expecting to announce other contract awards and extensions this half.

“Whilst we’re pleased with National Group’s current growth trajectory, our goal is to deliver consistent, sustainable growth over long periods,” Ackroyd says. “Our team is doing a lot of work behind the scenes to make that happen.”

Initiatives include the expansion of National Group’s fleet; the largest recruitment campaign in the company’s history; the implementation of a new environmental, social and governance (ESG) strategy; expanded community sponsorships; upgrading of some internal systems; and continued focus on staff development and organisation culture.

“These projects have a common goal,” Ackroyd says. “They’re about ensuring National Group has exceptional foundations to take on more projects; continues to diversify by commodity and geography; and grows with our clients. National Group’s performance provides opportunities to increase our investment in people, processes and fleet.”

Fleet expansion

Ackroyd, a diesel mechanic by trade, is excited about National Group’s fleet expansion this year. The Queensland-based company has one of Australia’s top heavy earthmoving fleets, with up to 400 pieces of equipment.

In the past six months, National Group has delivered a Hitachi EX5600-7 excavator, Liebherr R 9800 excavator, CAT 793 dump trucks, CAT 777G water cart, CAT D11 dozers, CAT 785 water carts and Hitachi ZX490 excavators to projects.

Other equipment deliveries include CAT 775G service trucks, CAT 998K wheel loaders, a CAT D9T dozer, a CAT 160M grader and Isuzu 8×4 water trucks. Much of this equipment is supporting National Group’s new contracts.

Ackroyd says the fleet investment is part of National Group’s strategy to use mostly Tier One equipment with a lower average age. Energy efficiency is another focus. “We’re pleased with the size, range and quality of our fleet,” he says. “Our data shows the fleet continues to perform well in terms of reliability and output.”

He expects to further expand National Group’s fleet this year. “It’s not easy getting good equipment at a reasonable price in this market, due to demand and ongoing global supply constraints. But we’ve been able to leverage the company’s networks and expertise in equipment sales to serve our clients’ equipment needs.”

People power

Growth in National Group’s workforce was another highlight of 2022-23 and a continuing focus for this financial year. The company expects to increase its workforce by a third in the next 18 months (to around 300 people) as new contracts ramp up.

That includes a recruitment drive for National Group’s Bowen Basin operations, as the company looks to recruit dozens of maintenance employees to service fleets in Blackwater.

“It’s an ongoing challenge recruiting experienced staff in a tight labour market,” says Ackroyd. “But we continue to attract good people because they know National Group is a great place to work and that we provide opportunities to work around Australia.”

Ackroyd says investment in maintenance staff is a long-term focus. National Group wants to develop more maintenance staff internally, including apprentices. The company has expanded its successful apprenticeship program in the last few years and has this year placed apprentices on-site at mines.

“National Group’s maintenance team is the best in the business,” Ackroyd says. “We are leveraging that capability to develop more people internally and help them build successful maintenance careers at National Group.”

Greater use of full-time employees and less use of contractors on projects is another goal, according to Ackroyd. “Our company prides itself on service quality and customer responsiveness and teamwork,” he says. “That’s best achieved by having long-serving employees who understand and contribute to our company’s vision and values.”

Diversity is an ongoing focus of National Group’s recruitment strategy. The company continues to recruit more women in maintenance and project administration, including on-site roles.

ESG

Another highlight from 2022-23 was implementing the National Group Sustainability Strategy and roadmap. The strategy formalises National Group’s sustainability work and provides a framework to build on its ESG initiatives.

“The sustainability strategy takes National Group’s ESG work to a new level,” Ackroyd says. “We’ve made a significant long-term commitment to ESG within mining services and the mining industry generally. ESG is a key issue for our company.”

Developed through stakeholder consultation and industry research, the sustainability strategy puts a framework around National Group’s existing work in environmental performance, corporate social responsibility, risk management and governance.

The strategy includes Key Performance Indicators, measures ESG performance against local and international benchmarks and frameworks, sets sustainability goals and identifies sustainability-related initiatives.

As part of this strategy, National Group is expanding its work in community partnerships this financial year. The company has sponsored more community events in the past few years in mining towns and other remote areas. National Group has also provided financial and in-kind support for Indigenous organisations.

“Where we can, we want to help communities where our people live and work,” Ackroyd says. “A focus for this financial year is expanding our support to health-related charities, including those involved in mental health and domestic violence.”

BMA Blackwater coal mine starts up new gen Cat D11 dozer

The first Caterpillar new generation D11 dozer in the world has started work at BHP Mitsubishi Alliance’s (BMA) Blackwater coal mine in Queensland, Australia, according to mining, resources, transport and logistics group National Group.

National Group secured the first of these dozers earlier this month from Cat dealer Hastings Deering as part of an order that would see six of these machines hauled by its National Heavy Haulage subsidiary, the company said.

While the specifics of this new dozer are not yet known, Cat did plan to launch an update to its D11 earlier this year. This would have seen the machine receive new load-sensing hydraulics and new drivetrain components among other additions.

BMA’s Blackwater coal mine, in Queensland’s Bowen Basin, produced close to 2.1 Mt of coal in the most recent September quarter, according to BHP.

In a Hastings Deering release in mid-December, National Group’s Managing Director, Mark Ackroyd, said: “The D11 is the industry’s best large dozer so it was a logical choice for us to bring in six new dozers to add to our expansive fleet.”

Along with load sensing hydraulics reducing fuel burn, the new D11 will extend out component life from fuel burn to overhaul, according to the company. Caterpillar has developed this machine to ensure faster cycle times to produce more dirt at a lower cost per tonne, National Group added.

Ackroyd said the contribution the dozers will add to production and efficiency will boost overall performance on site. “We expect to lower maintenance and repair costs by up to 5% thanks to a new case and frame design, improved bearings, redesigned pin joints, and a 30% larger oil pan.”

Jason Garea, Mining Account Manager at Hastings Deering, said: “There is a single frame now used between both the D11 standard dozer and the carry dozer applications. It’s a beefed-up frame that now does both.”

National Group has lined up all six dozers to be fitted with the new Reclamation blade, or XU Blade, which takes the dozer from a 34 cu.meter blade, to a 42.2 cu.m, according to Garea. “The best thing here is that it still handles like a U-Blade and can go into the same applications. They are far, far more productive which reduces the cost per tonne.”

The second D11 dozer is expected to be commissioned onsite at Blackwater in January.