Tag Archives: copper

ZERO Automotive brings newest ZED70 Ti BEV to IGO’s Nova project

Base metals, Environmental, Mine operation news, Mining equipment, Power supply for mines, Sustainable mining, , , , , , , , , ,

ZERO Automotive has delivered what it refers to as an ultra-safe ZED70 Ti battery-electric converted utility vehicle, using LTO battery technology that does not suffer from thermal runaway, to Independence Group’s Nova nickel-copper-cobalt operation in Western Australia.

This is the second convered vehicle, and the first dual cab, for Barminco, the contractor at Nova.

Like the first delivery, this conversion also allows for ultra-fast charging and maintains the highest torque rating for a mining-spec battery-electric vehicle by a factor of one-and-a-half times, the company says. Site integration activities with charging infrastructure and data capture will be the focus in the coming months, with the installation of the Geotab GO9 telematic device allowing for vehicle monitoring and tracking.

This is the third vehicle delivered with METS Ignited support previously awarded to ZERO Automotive. It also forms part of the trials being undertaken by Barminco in its role as lead of the Electric Mine Consortium light and auxiliary vehicle working group, of which ZERO Automotive is also a participant.

The next conversion for Barminco will be its upgraded production platform, which will provide available torque of 267% greater than its closest competitor, and allows for faster charging, ZERO Automotive says.

CIMIC’s CPB Contractors enters alliance partnership with Newcrest Cadia on TSF, ancillary works

Base metals, Mine operation news, Mining services, Precious metals, Sustainable mining, Water management, , , , , ,

CIMIC Group company CPB Contractors has been selected by Cadia Holdings, a wholly owned subsidiary of Newcrest Mining Limited, to deliver enabling works for the Cadia Tailings Storage Facility Recommissioning Project, in New South Wales, Australia.

The project, to be delivered in an alliance partnership with Cadia Holdings, will support the operation of the Cadia gold and copper mine, near Orange.

The scope involves enabling works associated with the existing Cadia tailings storage facilities and ancillary works including haul roads and supporting facilities. Work is scheduled to be completed in 2023.

CIMIC Group Executive Chairman, Juan Santamaria, said: “We are pleased to have the opportunity to apply our resources and expertise to Australia’s largest gold mining operation. CPB Contractors will work collaboratively with Newcrest to achieve the project’s business goals
while also ensuring the community’s expectations regarding environmental performance and outcomes are met.”

CPB Contractors Managing Director, Jason Spears, said: “With this alliance CPB Contractors will be working in close partnership with Cadia Holdings to ensure that the project is safely delivered to schedule and budget and that all operational objectives are secured. As always, we will be focused on safety and apply CPB Contractors’ extensive regional project expertise to maximise opportunities for cost-effective, efficient delivery.”

Freeport furthers its leading copper leaching excellence

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Among the new applications, technologies and data analytics Freeport-McMoRan is advancing as part of a plan to improve copper recovery from its leach processes in North and South America is Jetti Resources’ patented catalytic technology, the company has confirmed to IM.

In its December quarter and 2022 annual results, released late last month, the leading copper miner said it believed the leach innovation initiatives it was pursuing provided potential opportunities to produce incremental copper from its large existing leach stockpiles and lower-grade material currently classified as waste.

The company has been exploring the potential for incremental low-cost additions to its production and reserve profile for some time, saying in the latest results release that it had identified opportunities to achieve an annual run rate of 200 MIb/y (90,718 t/y) of copper through these initiatives by the end of 2023.

Freeport has a long history of copper leaching production with its Americas division, which includes assets such as Morenci and Cerro Verde, having developed and implemented industry-leading technologies for leaching of oxide ores.

The company has been pursuing internal and external initiatives to expand this leading position, focusing on traditional ores and sulphide orebodies that have been typically considered difficult to leach, like chalcopyrite.

This is where Jetti’s technology comes in.

The Colorado-based company has developed catalytic technology to allow for the efficient and effective heap and stockpile leach extraction of copper. This bolts onto existing solvent extraction/electrowinning (SX/EW) leaching plants so it can be deployed rapidly with limited capital expenditure and, because it uses no heating or grinding, has low operational costs. In addition, there are huge environmental benefits from using leaching over pyrometallurgy, according to Jetti.

A Freeport spokesperson confirmed to IM that the company was in a trial of the Jetti technology through “a commercial installation” at its Bagdad mine in Arizona, USA. This mine is one of its major leaching test hubs, with the company targeting over 3 MIb/y of incremental copper cathode production from the open-pit copper mine through this work.

Bagdad has a 77,100 t/d concentrator that produces copper and molybdenum concentrate, an SX/EW plant that can produce approximately 6 MIb/y of copper cathode from solution generated by low-grade stockpile leaching, and a pressure-leach plant to process molybdenum concentrate.

The spokesperson added: “There is potential to expand production via the treatment of additional stockpiles at Bagdad in the future based on results.”

The use of Jetti’s technology is one of several leaching initiatives the company is pursuing – some with outside vendors, some using its own technology and some with joint venture partners.

All of these are focused on not only adding low-cost production to Freeport’s large production base, but also achieving a lower carbon footprint.

Jetti, which Freeport is an investor in, has been conducting a carbon footprint study and Life Cycle Assessment (LCA) of its technology, with the LCA including analyses of typical copper mining operations without Jetti’s technology and a mining operation with Jetti’s technology installed. The LCA is being conducted in conformance with the ISO 14040/44 standard and will be critically reviewed by an independent expert.

Jetti Resources has developed catalytic technology to allow for the efficient and effective heap and stockpile leach extraction of copper

Jetti has also committed to starting to track water usage and waste at all its operations and sites, which includes the installation it has at Capstone Copper’s Pinto Valley operation, also in Arizona.

At Capstone’s operation, Jetti technology is being used extensively as part of a plan to recover up to 350 MIb of cathode copper over the next two decades from historic and new mineralised waste piles.

Teck Resources has also taken an interest in Jetti’s technology having signed an agreement for the evaluation of the solution at a number of Teck’s assets with potential copper resources outside of existing mine plans. BHP, through its BHP Ventures arm, is also an investor in Jetti.

As to Freeport’s wider leaching plans, it said it was looking to use data analytics to provide new insights to drive additional value, while new applications to retain the heat in the stockpiles were “yielding results”.

The company has assessed that it has some 38,000 MIb of contained copper in leach stockpiles deemed “unrecoverable” by traditional leach methods. Of this amount, about 50% is from the massive Morenci mine, which already has leaching production capacity of 900 MIb/y of copper.

Stantec helps Generation PGM achieve Ontario regulatory milestone at Marathon

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Stantec, a global leader in sustainable design and engineering and one of the largest environmental services firms in Canada, says it has assisted Generation PGM Inc and its Marathon palladium-copper project in becoming the first mine in Ontario’s history to obtain environmental approval following a Joint Review Panel.

The project, a platinum group metals (PGM) and copper mine development and milling operation near the Town of Marathon in north-western Ontario, recently received approval from the federal and provincial governments’ coordinated Environmental Approval (EA) process under the Canadian Environmental Assessment Act and Ontario’s Environmental Assessment Act. The project is the first mining project in Ontario to be assessed through a Joint Review Panel pursuant to the Canada-Ontario Agreement on Environmental Assessment Cooperation (2004).

Generation PGM is a wholly owned subsidiary of Generation Mining.

Stantec led and coordinated preparation of the Environmental Impact Statement (EIS) Addendum and various technical reports as part of a collaboration with Generation PGM and other consultants. The firm’s experts completed technical assessments for the EIS Addendum, responded to information requests from the panel and shared expertise at the public hearing held by the Joint Review Panel.

Stantec’s discipline leads presented their conclusions and recommendations regarding the project as expert witnesses at the hearing in the areas of hydrology, hydrogeology, air quality, greenhouse gases, acoustics and socio-economics. The firm also coordinated preparation of the EIS Addendum based on updates to existing baseline conditions, changes to regulatory standards and refinements to the project relative to the original EIS – which was submitted in 2012 and supported by True Grit Engineering Ltd (acquired by Stantec in 2018). Generation PGM also retained Stantec to support consultation with agencies and Indigenous communities, consider comments and traditional knowledge, and scope follow-up programs and environmental management plans.

Stantec’s Chris Powell, Senior Environmental Planner, said: “This is a big win for the Marathon project, and Stantec is thrilled to have been a part of this process to leverage our expertise in mining and environmental assessment for Generation PGM in their efforts to proceed to the next phase of the project. This critical minerals project will provide a lot of opportunity for the region and benefits to the local Indigenous community, Biigtigong Nishnaabeg. I’m proud of our team for the hard work and dedication to deliver on such an important project.”

The Joint Review Panel’s public review process included 10 months of written filings and a public hearing consisting of 19 oral hearing days. The panel received input from more than 50 individuals, including representatives from Indigenous groups, government agencies and interest groups. This Joint Review Panel process was among the largest regulatory hearings of 2022. To secure the panel’s approval, Generation PGM and Stantec collaborated with experts from Ecometrix, Knight-Piésold, Northern Bioscience and WSP, with legal support from Cassels.

Drew Anwyll, Chief Operating Officer of Generation Mining, said: “We greatly appreciate the work of the Stantec team, who significantly contributed through the EIS Addendum and the Joint Review Panel hearings. Stantec worked side-by-side with the Generation team and other consultants and advisors with a ‘one-team approach’. Stantec stewarded us through this and made this less of a process. We are extremely proud to be the first mine in Ontario to be approved through the Joint Review Panel.”

Stantec says it continues to highlight its strong environmental assessment expertise and presence in north-western Ontario, following the success of the Greenstone Gold Mine’s Hardrock Project Federal EIS Approval in 2018 and Provincial EA Approval in 2019. For the Marathon project, Stantec continues to assist Generation PGM with components of its ongoing baseline monitoring and regulatory permitting work, led from Stantec’s Thunder Bay office.

Generation PGM will now proceed to obtain the necessary permits for construction and operation of the mine. The Marathon property covers a land package of approximately 220 sq.km. The processing plant will operate at approximately 9.2 Mt/y of ore, produce approximately 87,000 t/y of copper concentrate, and employ up to 1,000 workers during construction and 375 workers during operation.

Draslovka to bring glycine leaching expertise to OZ Minerals TAD incubator

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Draslovka Holding a.s., a Czech family-owned global leader in cyanide-based specialty chemicals, says its glycine leaching technology has been selected to be part of the OZ Minerals’ Think & Act Differently (TAD) incubator and Waste-to-Value Challenge.

The latter challenge, announced back in December, sees Rio Tinto and Boliden working in collaboration with OZ Minerals to eliminate, minimise, reuse or find new value in mine tailings and ultimately reduce the global carbon footprint of the mining industry. Draslovka said: “The Waste-to-Value Challenge aims to unlock innovative technologies for managing tailings, helping the mining industry to reduce risk while extracting more of the materials the world needs from what was previously regarded as waste for the energy transition at large. Benefits that the initiative hopes to deliver include lower emissions and reduced waste.”

Draslovka offers a range of sustainable solutions to the global mining industry, and its glycine leaching technology (branded as its GlyLeach™ and GlyCat™ processes) represents the best environmentally-friendly alternative to traditional acid and cyanide leaching, according to the company. Due to its selectivity over gangue minerals and the recyclability of glycine, its use enables the recovery of both base and precious metals from lower-grade resources like tailings. This leads to a more sustainable production process and improved economics that are desperately needed to close the looming critical metal supply deficit.

Ivor Bryan, Draslovka’s Mining Innovation Director, said: “I am proud that Draslovka has been invited to participate in the Waste-to-Value Challenge with forward looking companies that understand the need to reimagine solutions for the mining industry. This aligns with our ambition to become the leading supplier for innovative and sustainable solutions for the wider mining industry.”

Speaking to IM on the sidelines of the recent Resourcing Tomorrow conference, in London, Bryan said the company was embarking on around 10 projects in the mining space, which will prove up the 3,500 hours of testing that has been conducted at MPS’ facilities in Perth, Western Australia.

BHP selects seven exploration companies for Xplor accelerator program

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BHP Xplor, an accelerator program introduced by BHP in August 2022, has announced its first cohort of seven companies focused on discovering the copper, nickel and other critical minerals needed to support the energy transition.

These seven have been selected out of hundreds of applications received from all around the world, BHP said, adding that they will receive funding and support under the BHP Xplor accelerator program.

This program is designed to help provide participants with the opportunity to accelerate their growth and the potential to establish a long-term partnership with BHP and its global network of partners. The program will offer candidates funding, in-kind services, mentorship and coaching, and opportunities with BHP’s network of suppliers and service providers, according to BHP.

BHP Xplor Vice President, Sonia Scarselli, Vice President, said: “We are amazed by the diversity and quality of the submissions we reviewed and selected. We are confident that the BHP Xplor program will support the seven companies chosen to accelerate their concepts and ideas, to help take it to the next level.”

BHP Xplor will also provide BHP the opportunity to access some of the most exciting exploration prospects globally, including new geographies and geologic concepts beyond what is seen today, helping to drive its pipeline of new opportunities to shape its future asset portfolio, the company said.

BHP Chief Development Officer, Johan van Jaarsveld, said: “Through this program, we hope to create disruptive results in copper and nickel exploration by identifying new concepts, leveraging new data and testing opportunities at a much faster pace than discoveries to date.”

Each company will receive an up to $500,000 cash payment from BHP, together with access to a network of internal and external experts to help guide development across technical, business and operational aspects of the company.

The seven companies selected to join the BHP Xplor accelerator program are:

  • Tutume Metals – a private, junior exploration company with secured ground searching for critical minerals in Botswana;
  • Impact Minerals – a junior explorer listed on the Australian Securities Exchange (ASX) with a variety of battery metals projects across Australia;
  • Asian Battery Metals – a junior exploration company focused on finding economic deposits of critical minerals in the Asia Pacific region;
  • Red Ox Copper – a private minerals exploration group in Australia, specialising in generating grassroots, greenfield conceptual plays with potential for Tier 1 ore deposits;
  • Bronzite Exploration Corp – an early-stage exploration for copper in northern Canada, spearheaded by Professor James Mungall, an experienced field and economic geologist at Carleton University, Ottawa;
  • Nordic Nickel – a brand new nickel sulphide explorer, listed on the ASX and focused on two projects in northern Finland, in the Central Lapland Greenstone Belt; and
  • Kingsrose Mining – a junior exploration company listed on the ASX with regional projects in Norway and Finland targeting nickel, copper and platinum group elements.

Aeris, Rokion and LDO collaborate on battery-electric vehicle trial at Tritton

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Rokion and its New South Wales-based distributor LDO Group have continued their battery-electric utility vehicle momentum in Australia, with another unit having gone underground at Aeris Resources’ Tritton operations in the state.

The electric light vehicle, an R100, has successfully completed its first trip underground after above-ground tests in 2022, the mining company said.

Rokion says the R100 series includes a four-passenger crew truck and a two-passenger utility truck, with both models built on the same frame dimensions and available in ramp-ready configurations.

Tritton General Manager, Scott Ramsay, said the copper operation is still in the trial stage of using the electric light vehicle underground but the first signs are positive.

“We are trying different power charge setups to respond to the specific needs for driving underground,” he said in a LinkedIn post. “But, overall, it has made a good impression and it is quite likely we will be seeing more vehicles like this in the future.”

Aeris and its Tritton operation have some recent history with battery-electric vehicles, having previously used the battery-electric retrofit ‘TRITEV’ 20 t underground Integrated Tool-Carrier/Loader. This followed a collaboration between 3ME and Aeris that started all the way back in 2017.

Rokion and LDO, meanwhile, have been working with Agnico Eagle Mines and Newmont on trials of its larger R400 vehicle – a platform able to accommodate three passengers in a utility vehicle setup or up to 12 in a passenger crew variant – at the Fosterville and Tanami mines, respectively.

OZ Minerals breaks through at Carrapateena sub-level cave

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OZ Minerals has announced that the Carrapateena cave safely propagated to surface on December 29, 2022, marking the transition from development to production planning at the operation in South Australia.

OZ Minerals Managing Director and Chief Executive Officer, Andrew Cole, said: “The Carrapateena cave safely breaking through to surface marks a significant milestone for the mine and an important de-risking event for ongoing operations. With the cave now through to surface it enables mine planning to be optimised for production rather than prioritising the safe development of the cave, which has been the primary focus over the first two years of the mine’s life.

“I’d like to take this opportunity to congratulate the Carrapateena team for their dedication and focus to deliver a safe working environment and successfully managing the cave propagation to surface.”

Close to a year ago, the Crusher 2 level for the sub-level cave mine at Carrapateena was reached, enabling commencement of the Block Cave Expansion declines and an increase in sub-level cave production rates to from circa 4.7 to 5.0 Mt/y from 2023.

The expansion, which will involve converting the lower part of the current sub-level cave into a series of block caves, is expected to prolong operations at the copper-gold mine, while boosting production to 12 Mt/y. This will see average copper production come in at 110,000-120,000 t/y and gold output average 110,000-120,000 oz/y from 2026, compared with production of 55,262 t and 89,778 oz, respectively, in 2021.

Rio’s Nuton venture eyes up leaching opportunities at Regulus’ AntaKori project

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Regulus Resources Inc has announced a $15 million non-brokered private placement by Nuton, which will see the Rio Tinto Venture take an approximate 16.5% interest in the company and jointly undertake copper sulphide leach testing using Nuton’s copper sulphide leach technologies with samples from the AntaKori project in Peru.

The Nuton™ technologies, Rio says, have the potential to process arsenic-bearing copper sulphides with less impact on the environment and water resources than traditional concentrator processing.

Regulus has granted exclusivity to Nuton in the area of novel, patented or trade secret leaching technologies, for a period of one year after the delivery of metallurgical samples from AntaKori to Nuton for testing.

Rio, through its Nuton venture, has tabled a solution to treat primary copper sulphides such as chalcopyrite. At its centre is a portfolio of proprietary copper leach related technologies and capability that, Nuton says, offer the potential to economically unlock known low-grade copper sulphide resources, copper bearing waste and tailings, and achieve higher copper recoveries on oxide and transitional material. This allows for a significantly increased copper production outcome, according to the company.

Regulus Resources has outlined a 250 Mt at 0.48% Cu, 0.29 g/t Au and 7.5 g/t Ag indicated resource at AntaKori, in addition to a 267 Mt at 0.41% Cu, 0.26 g/t Au and 7.8 g/t Ag inferred resource.

John Black, Chief Executive Officer of Regulus, said: “The investment by Rio Tinto, one of the largest miners in the world, is another strong endorsement for the AntaKori project. Through Nuton, Rio Tinto has developed sulphide leach processing technologies that could allow for the processing of high arsenic ores without the need for additional on-site treatment or paying heavy penalties to a smelter. Utilising the Nuton sulphide leach technologies could truly be a gamechanger for the AntaKori deposit. The private placement will significantly bolster our financial position and enhance our ability to optimise the value of the existing resources in the project area.”

Rio Tinto’s Chief Executive, Copper, Bold Baatar, added: “This agreement will allow us to evaluate the potential to commercially deploy Rio Tinto’s innovative Nuton technologies for copper leaching at Regulus’ AntaKori project. Our Nuton technologies have the capacity to increase copper production for Rio Tinto and our partners, with a lower carbon footprint and leading environmental performance. Unlocking value from high-arsenic copper sulphides is a particularly exciting prospect for Nuton.”

Metso Outotec to deliver crushing, flotation and thickening tech to OZ Minerals West Musgrave

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Metso Outotec says it has been awarded an order for the supply of key minerals processing technologies to OZ Minerals’ West Musgrave copper-nickel project in Western Australia.

The OEM’s scope of delivery includes an MP1250™ cone crusher, as well as Planet Positive classified flotation units and high-rate thickeners.

The TankCell® e630 flotation units (pictured) are the most proven large-scale cells in the 600 cu.m-plus category and come with the largest installed base of operating cells in the world, according to Metso Outotec.

Metso Outotec’s high-rate thickeners, meanwhile, were selected for their state-of-the-art technology and based on references from similar process plants, it said. Laboratory test work was conducted by Metso Outotec to aid thickener selection.

Kai Rönnberg, Vice President, Minerals Sales – Asia Pacific at Metso Outotec, said: “We are very excited to work on the West Musgrave project with OZ Minerals. We were able to align with the project’s key value drivers at an early stage and provide expert technical support.

“OZ Minerals has selected leading-class Planet Positive process equipment for their nickel and copper production process, and they will also be able to benefit from our extensive aftermarket capabilities and footprint in Western Australia.”

In September, the OZ Minerals Board greenlit the build of the West Musgrave copper-nickel project. The feasibility study the board signed off on detailed a 13.5 Mt/y operation with average production of circa-28,000 t/y of nickel and circa-35,000 t/y of copper over a 24-year operating life.