Tag Archives: Energy and Mines Virtual World Congress

Kamoa-Kakula underground mine looks like having a battery-electric future

The future replacement mining fleet at the Kamoa-Kakula underground copper mine in the Democratic Republic of the Congo will likely feature battery-electric vehicles – that was the statement from Pierre Joubert, Executive Vice President – Technical Services, Ivanhoe Mines, at the Energy and Mines Virtual World Congress today.

In his presentation, ‘Decarbonising Fleets: The Road to Net-Zero Operational Emissions’, Joubert outlined how the mine, which is set to produce over 400,000 t/y of copper from the complex next year after completion of the Stage 2 project, was planning to move to a zero-emission footprint. The mine, earlier, this month, announced a daily production record of 729 t of copper, with some 63,000 t of copper produced year-to-date as of October 20, 2021.

Kamoa-Kakula is a joint venture between Ivanhoe Mines (39.6%), Zijin Mining Group (39.6%), Crystal River Global Ltd (0.8%) and the Government of the Democratic Republic of Congo (20%).

The company started production at Kamoa-Kakula using a diesel fleet at the operation, with 75,000-115,000 t of CO2/y projected from diesel usage underground, however Joubert said there was growing confidence in the use of battery-electric vehicles in underground mine sites, mentioning that commercial equipment such as 18 t payload LHDs and 60 t mining trucks were available on the marketplace.

At the Platreef operation in South Africa, which Ivanhoe indirectly owns 64% of through its subsidiary, Ivanplats, Joubert said the company was currently undergoing tradeoff studies to assess battery-electric vehicle usage against diesel machines. This study was likely to be see results by the end of the year, with a tradeoff study then following at Kamoa-Kakula.

At the same time, Platreef Phase 1 will see the company employ three full battery-electric drill rigs and three-battery-electric LHDs. These units have been ordered, with operation expected to start in April 2022. IM understands the units in question are Epiroc Boomer M2 Battery face drill rigs and Scooptram ST14 Battery LHDs.

The performance of these machines, which come on top of plans to deploy battery-electric service vehicles, will be closely monitored, Joubert said. The company will also study other battery-electric vehicle deployments across the mining space.

Even at this stage, though, Joubert was able to conclude: “We are fairly certain that the next replacement mining fleet at Kamoa-Kakula will be battery-electric vehicles.”

Newmont to drive mobile equipment decarbonisation plans forward with battery-electric power

Among the options for decarbonising mobile mining equipment, Newmont’s primary focus is on the use of battery-electric power, Dean Gehring, Executive Vice President and Chief Technology Officer, told the Energy and Mines Virtual World Congress today.

Gehring, after presenting ‘Toward Net Zero Mining: The Strategy Behind Our Climate Targets’, admitted that the biggest challenge the company faces in terms of decarbonising its operations is with diesel-powered mobile equipment.

“That is the largest area and probably the most challenging, technologically, to address,” he said. “Anything that is plugged into the grid, we have opportunities either through PPAs (power purchase agreements) to buy green energy or to potentially build wind or solar power. That (decarbonising mobile equipment) is an area, in particular, I think we will need a lot of support and partnership with vendors.”

He added: “We are not eliminating any opportunities (for haul truck mobility). We recognise it will take probably a multitude of different solutions to get there. Our primary focus is on battery-electric. We think that is probably going to be the best option going forward. But, like I said, this is a very dynamic space, so we are not eliminating any solutions.”

The company’s decarbonised mobile equipment solutions to date include the use of battery-electric equipment at the Borden underground gold mine in Ontario.

Gehring said the company is also considering the use of trolley assist haulage at the Penasquito operation in Mexico. Newmont already has Komatsu 930E electric drive haul trucks at the operation, with Gehring saying the introduction of overhead power lines on the most fuel intensive haulage routes, could lead to the Penasquito fleet saving up to $30 million and potentially reducing the company’s emissions by over 20,000 t/y of carbon.

The company has also mooted a potential battery-electric fleet at the underground Tanami Expansion 2 project in Australia.

While Gehring did acknowledge there were few “high production” examples of battery-electric trucks in mining operations across the globe, he did point to a potential secondary life for ‘spent’ batteries after use in haulage vehicles, saying he saw them being incorporated in battery storage projects on mine sites.

Newmont has plans to achieve a greater than 30% reduction in absolute greenhouse gas emissions and intensity by 2030 (Scope 1 and 2), which will be delivered from current operating assets through a shift to renewable energy, fuel switching, fleet electrification, and site energy efficiency improvements through its Full Potential program.