Tag Archives: KGHM

DMC Mining adds Boart Longyear LF160 coring rig and FREEDOM Loader to Sierra Gorda fleet

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DMC Mining Services says it has added a Boart Longyear LF™160 surface coring drill rig to its equipment arsenal at the Sierra Gorda copper-molybdenum mine in Chile, adding to the four pieces of equipment it already has on site.

The LF™160 is a surface diamond exploration rig with up to 1,800 m of NQ capability. This tool enhances safety and increases productivity by allowing 100% hands-free drilling when operating in conjunction with the FL262 FREEDOM™ rod handler, and is also CE Certified, DMC says. It is equipped with an inner tube that will allow drillers to retrieve a full 6-m inner tube out of the rod string using the wireline winch, according to FLSmidth.

DMC’s contract at Sierra Gorda, owned 55% by KGHM 55% and 45% by South32, was one of five new agreements it was awarded at the end of 2019. It is also carrying out work at KGHM’s Franke mine, in the Antofagasta region of Chile.

KGHM’s natural-gas backed ventilation system starting up

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KGHM is tapping natural gas to provide a ventilation and cooling/heating solution at its circa-1,300-m-deep GG-1 shaft in Poland.

The copper miner says technical acceptance of this surface air conditioning station is underway.

The investment is of key importance to the company, enabling personnel to work at a depth of around 1,300 m where the average primary temperature of the rock mass is approximately 50°C.

The system, being built by KGHM Group company Przedsiębiorstwo Budowy Kopalń PeBeKa S.A., allows the combined production of heat and electricity from natural gas. It also ensures the continuity and reliability of the cooled air supplied to the mine headings and allows elimination of the need to purchase electricity for the plant. This, in turn, helps improve the company’s energy efficiency.

The investment is environmentally friendly and is to bring savings thanks to the use of a tri-generation system: the electricity produced will power the air conditioning station equipment, the recovered heat energy will be used for cooling by absorption units and, in winter, to heat the air flowing into the shaft and the buildings at the GG-1 shaft yard.

The construction of the station began in 2019.

The project involves the implementation of three stages, allowing the production of cooling capacity of 22 MWt, 33 MWt and 40 MWt, respectively, KGHM said.

Teck Resources’ Highland Valley operation to join the Copper Mark

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Teck Resources says it has committed to the Copper Mark, a voluntary assurance framework to promote responsible production practices and demonstrate the industry’s commitment to the United Nations Sustainable Development Goals, with its Highland Valley Copper Operations, in British Columbia, Canada, becoming its first copper operation to sign up to the framework.

“Copper is critical for the transition to a low-carbon economy and we have outlined near-term plans and future opportunities for significant copper production growth in the years ahead, and we are focused on being a responsible producer of this essential metal,” Don Lindsay, President and CEO, Teck, said. “Our participation in the Copper Mark is another way we’re enhancing transparency and ensuring customers have the information they need on our performance as a responsible copper producer.”

Michèle Brülhart, Executive Director of the Copper Mark, said: “Copper has a critical role to play in the green transition as a vital material in clean energy technologies. The Copper Mark sets out a framework to verify that copper producers operate responsibly while contributing to the development of the low-carbon economy.”

To achieve the Copper Mark, Teck’s Highland Valley Copper operations will be assessed and independently verified against 32 responsible production criteria this year. Teck currently plans for its Carmen de Andacollo operations in Chile and the QB2 project in Chile, which is expected to begin production in the second half of 2022, to begin the Copper Mark assurance process in 2023.

In August, the Copper Mark announced that two of KGHM Polska Miedź SA’s operations – Glogów and Legnica (both in Poland) – had also joined the framework.

Austin wins three-year truck body/bucket support contract from KGHM Sierra Gorda mine

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Austin Engineering says it has strengthened its partnership with KGHM’s Sierra Gorda Mining (SGM) by securing a three-year truck body and bucket support contract with the operation in Chile.

Austin said: “Winning the competitive contract exemplifies the high level of confidence SGM has in Austin as their long-term partner of choice to support such critical mining assets.

“Our ongoing transformation from Austin 1.0 to 2.0 and the efficiencies being delivered as a result, was key to improving our South American team, to not only compete, but win such a long-term contract.”

Austin Engineering recently concluded a strategic review of its business that identified opportunities to cut “significant costs from the business while increasing output through adopting more advanced manufacturing techniques”, Austin CEO and Managing Director, David Singleton, said.

The Sierra Gorda copper-molybdenum mine is in the Atacama Desert, in the Antofagasta region, of Chile. It is located at an altitude of around 1,700 m and has a minimum annual average daily ore processing figure of 130,000 t.

Mine Master testing new battery-electric bolter at KGHM Lubin

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Mine Master has hopped on-board the mine electrification train, announcing the release of its first electric bolter for underground mining.

The Roof Master 1.8KE has started working at KGHM’s Lubin polymetallic mine in Poland, the equipment maker said.

Designed to work in galleries from 3 m to 5.8 m in height, the bolter is equipped with a 1.8 m mechanised bolting mast for nine bolts.

The 120 kWh sodium-nickel battery installed on board can be recharged by using the existing mine power network in the 500-1,000 V range, Mine Master said. For this purpose, a battery charger is built onto the machine chassis, with energy recuperation also possible during downhill tramming.

In addition, the bolter is equipped with a closed air-conditioned operator’s cabin, Mine Master said.

“The battery-electric solution will help the mine to reduce gas emissions, improve safety and ease maintenance,” Mine Master explained.

DMC Mining invests in new Sandvik, Herrenknecht equipment for Chile projects

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DMC Mining Services says it is ramping up activity in Chile, after being awarded five new contracts at the end of 2019.

One of North America’s premier underground contractors, DMC recently secured work at KGHM’s Franke and Sierra Gorda mines, in the Antofagasta region, in addition to a boxhole boring assignment at Codelco’s El Teniente mine, near Rancagua.

To ensure maximum reliability and performance for its clients, the company has invested in new equipment, it said.

For its drilling project at the open-pit Franke mine, two truck mounted Sandvik DE712 diamond drills have been delivered to site. Two additional units, Sandvik DE881 multi-purpose drills, will follow in order to increase drilling capability for this project and an additional project at Sierra Gorda, a 110,000 t/d of ore open-pit operation, it said.

For the boxhole boring project at Codelco’s El Teniente mine, the biggest underground copper mine in the world, DMC has taken delivery of a Herrenknecht BBM1500 boxhole boring machine. Two additional BBR1500 units are on order, which include back-reaming capability to create larger diameter raises, it said.

DMC said: “We are proud of the progress our Chilean team has accomplished over several short months, and that our clients can always rely on DMC’s dedication, expertise and professionalism on any project, no matter where in the world we work.”

As its Chile team ramps up on these new projects, DMC is establishing a turnkey, comprehensive operation ready to serve not only new Chile clients, but all of the South American mining industry – with raiseboring, shaft sinking, underground mining and engineering capabilities – it said.

Metso keeps Sierra Gorda analysers on stream

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Metso says it is continuing to deliver a significant performance solutions contract at KGHM’s majority-owned Sierra Gorda copper-molybdenum mine, in Chile.

The services provided include preventive maintenance and calibration of Sierra Gorda’s eight on-stream analysers. The particle size analysers and chemical composition analysers, which are a core portion of the mine’s flotation process, play a vital role in controlling and optimising process performance, according to Metso.

As part of this agreement, Metso’s responsibilities include performing maintenance of the sample handling system, as well as the maintenance and calibration of the analysers. The two-year contract, which commenced in February 2019, includes daily, weekly and monthly tasks as well as stringent key performance indicators, it said. In this performance contract, Metso is evaluated on the ability to increase uptime and measurement accuracy.

Sierra Gorda is a joint venture project currently controlled by KGHM Polska Miedź SA (55%), Sumitomo Metal Mining (31.5%) and Sumitomo Corp (13.5%). Mining processes include ore blasting, loading and transport by haul trucks to a processing plant with an average throughout of 110,000 t/d of ore, where it is subjected to crushing and grinding processes. A plant with molybdenum concentrate separation is used for ore flotation.

Edgardo Chiappa, Plant Manager, Sierra Gorda SCM, KGHM Polska Miedz & Sumitomo Joint Venture, said: “The service provided by the Metso team demonstrates true professionalism, collaboration and teamwork. They have delivered high availability and accuracy of our on-stream analysers, consisting of Courier and PSI technology (both Outotec products). This has allowed for more timely operational decisions, aiding us in maximising process performance.

“We are really satisfied with the work Metso has delivered and look forward to our continued partnership.”

Giuseppe Campanelli, President, Minerals Services, Metso, said the company was proud to have had the opportunity to not only continue, but deepen, its partnership with Sierra Gorda.

“We greatly value this relationship as well as the confidence that they have shown in our ability to service such a key piece of their process,” he said.

Metso has been systematically expanding its service offering in the Chile and Pacific Rim mining markets, with the service organisation’s ability to deliver and sustain performance improvements within the mining industry based on this additional focus on maintenance, technology and process expertise.