To help Chinese longwall mines realise higher production and less downtime, Komatsu has introduced the Joy MATS6 shearer.
The Joy MATS6 Tier II comes with the reliability attributes of Joy machines, with all components manufactured under rigorous Joy quality processes. Because the machines are assembled in China with many Chinese-made components, a MATS6 shearer can be built and delivered relatively quickly, according to Komatsu.
Advanced control systems protect the machine from mechanical and thermal overload, while advanced diagnostics enable faster troubleshooting.
In addition, by incorporating the tie-rod chassis connection, the MATS6 can be assembled faster, both in the workshop and underground, and its modular design allows more material to pass under the machine body. Comprised of three high-tensile fabrications with a slim main section, the MATS6 has no under-frame. This design allows quicker adaptation to different mining scenarios, more efficient rebuilds and easier maintenance, Komatsu says.
Coming with longer lasting components, the MATS6 is able to mine larger panels reliably between rebuilds or even mining multiple panels without a rebuild. Additionally, the machine’s longer machine chassis life can provide a higher return on initial investment.
The machine weighs 115 t, has a cutting height of 2.5-6 m, a maximum total power of 2,495 kW, cutting power of 2 x 900 kW and 1,200 kN of haulage pull.
Any discussion of increasing longwall productivity and moving toward zero harm must include automation. Joy’s latest shearer pitch steering technology offers access to fully automated cutting sequences, including gate end turnarounds and optimal drum positioning for highly efficient cycle times and consistency. This is available as an option for the MATS6.
Advanced automation tools, including Radio Motion Monitoring, Landmark, and REST Api, meanwhile, enable remote operation to help keep workers out of harm’s way.