Tag Archives: mining equipment

Sandvik registers record order intake for mining equipment in Q3

Sandvik Mining and Rock Solutions booked its highest order intake on record during the September quarter as demand for the company’s solutions continued the positive trajectory the OEM has seen throughout the year.

The company, a part of the Sandvik Group, recorded a strong contribution from all divisions, it said.

Organic order intake grew by 21% year-on-year to SEK12.1 billion ($1.4 billion) including a major order of SEK432 million. Total order intake, at fixed exchange rates, grew by 41%, the company added.

Organic order intake for equipment grew by 28% and aftermarket by 16% year-on-year, it said.

In the quarter, the company also completed the acquisition of DSI, which saw the company create a Ground Support division. This acquisition contributed to 19% in revenue growth in the quarter, the company said.

The Sandvik Group, meanwhile, reported adjusted EBITA of SEK4.7 billion, up from SEK3.6 billion a year earlier. This corresponded to a margin of 19.1%.

Cat previews productivity-boosting D10 dozer at MINExpo 2021

Caterpillar previewed the new Cat® D10 dozer at this week’s MINExpo 2021, in Las Vegas, this week, with the machine set to offer more productivity with less fuel consumption and maintenance, Cat says.

The Cat D10 series dozers have a well-earned reputation in the industry, with the new machine continuing this tradition, being designed to do more with less. Improvements to the drivetrain, hydraulic and cooling systems reduce fuel consumption by up to 4% while increasing productivity by up to 3%. Greater component durability, service improvements and technology integration deliver a reduction in overall owning costs, according to the company.

The dozer’s optimised drivetrain features an updated Cat C27 engine paired with a new stator clutch torque divider. Extended oil changes and integrated fuel lines increase the time between service intervals and enhancing reliability of the C27 engine. Different after-treatment solutions are available to meet the needs of the global market, including configurations to meet US EPA Tier 4 Final/EU Stage V regulations as well as emissions equivalent to US EPA Tier 2.

Boosting productivity in downhill dozing applications, the new D10 comes standard with high-horsepower reverse, which offers up to 20% more power in reverse gears. Load-sensing hydraulics provide oil flow only on command, reducing parasitic draw to increase available power to the ground. Paired with a single-plane cooling system, these improvements increase operating efficiencies by up to 6%, Cat says.

Boasting an updated electronic architecture, the new D10 features a new operator cabin, infused with proven technologies. Operator efficiency and comfort are improved with a new 254 mm touch screen display offering intuitive machine operation, upgraded seat offerings, available 360° vision and improved visibility.

Future-ready, the electronic infrastructure provides seamless integration of proven Cat technologies like MineStar™ Command for dozing, which removes the operator from the cab through line-of-site or non-line-of-site remote control, Cat says. Technology updates to optional automated features such as AutoCarry™ and AutoRip improve efficiency and ease of use, reducing operator fatigue, increasing productivity and minimising machine wear by limiting track slippage.

New to the D10, Remote Flash ensures the machine operates with the most current version of on-board software, so the dozer consistently delivers high performance, maximum efficiency and minimum downtime. The service enables remote updates to the software at a time convenient to the mining operation, without interrupting the production cycle and reducing service time on the machine.

With its modular design and elevated sprocket drive, the D10 series is renowned for industry-leading serviceability and low maintenance costs, according to Cat. Further reducing downtime, the new D10 design features extended oil change intervals enabled by a larger engine oil sump. Its new, easy-access radiator door and single-plane cooling system reduces overall heat load and promotes easier cleaning. New push arm bearing inserts improve reliability and reduce overall rebuild time.

Multiple visibility offerings provide customers with different solutions to achieve their desired line-of-sight to the front, rear and around the dozer. Further enhancing operating visibility, an available four-camera system delivers a 360° view around the D10 and includes a ripper camera. Improvements to the powered access ladder with lockout protection elevate operator safety when entering and exiting the cab.

Availability of the new Cat D10 dozer is scheduled for mid-2022, Cat says.

Epiroc drills, bolters to help Dazhong Mining expand Chinese iron ore mines

Epiroc says it has won a large order for mining equipment and service from Dazhong Mining Co Ltd in China as part of a plan to expand two of its underground iron ore mines in the most “safe and productive manner possible”.

Dazhong Mining has ordered a variety of rigs for face drilling, production and rock reinforcement for use at the Zhouyoufang and Zhongxinji mines in the Anhui Province. The order is valued at about SEK200 million ($23 million) and was booked in the September quarter of 2021. In addition to the equipment, the order includes on-site service and training including sophisticated simulators, which provide a safe and realistic environment to enhance the skills of machine operators, Epiroc says.

The machines ordered include Boomer face drilling rigs (including the Boomer S2 Face Drill), Simba production drilling rigs, and Boltec and Cabletec rock reinforcement rigs.

Dazhong Mining is rated as a national Green Mine Enterprise, meaning it is recognised for its sustainable way of mining, according to the OEM. The company also purchased a large number of machines from Epiroc in 2020.

“Epiroc is happy to team up again with Dazhong Mining so it can expand its operations further while strengthening safety, sustainability and productivity,” Helena Hedblom, Epiroc’s President and CEO, says.

The Head of Dazhong Mining said: “Our operations have truly become more safe, environmentally friendly and efficient through Epiroc’s equipment and service. We are happy that this model will continue to be applied to the expansion of two mines. We have a good long-term partnership with Epiroc as this supports us with a high-level technical resource which promotes the sustainable development of the mining industry.”

The machines for Dazhong will be equipped with Epiroc’s telematics system, which allows for intelligent monitoring of machine performance and productivity in real time, and most of the units will have Epiroc’s Rig Control System, RCS, installed, which makes them ready for automation and remote control. The equipment will be delivered in 2021 and 2022.

Perenti’s Barminco seals Savannah nickel project contract

Perenti Global’s hard-rock underground mining subsidiary, Barminco, has finalised a contract with Panoramic Resources for development and production works at the Savannah nickel project in the Kimberley region of Western Australia.

The finalised contract represents a value of around A$280 million ($208 million) over a four-year contract term, Perenti said.

Under the terms of the initial letter of intent, announced on the April 6, 2021, Barminco commenced mobilisation and early mining works ahead of the schedule. With finalisation of the contract, Barminco expects development and production works will ramp-up over the coming six months to achieve full run rate of revenue early in the March quarter of 2022.

The contract will be serviced by new underground mining equipment including the use of tele-remote mining equipment, expected to deliver both safety and productivity benefits, Panoramic said.

Ore processing at Savannah is scheduled to begin in November with first concentrate shipment from Savannah targeted for the following month, Panoramic said. The building of an ore stockpile on the surface has already commenced and the company plans for this to reach 100,000 t prior to turning on the processing plant.

Perenti’s Managing Director and CEO, Mark Norwell, said: “We look forward to working together with the team at Panoramic to develop what we all expect will be Australia’s next long-life nickel producing mine. Despite the challenging labour market conditions in Western Australia, we have been successful in mobilising a labour force of approximately 110 highly skilled underground employees. We expect this to increase to 170 as the project ramps up. Securing this labour force has enabled us to commence early works ahead of schedule.”

Savannah has outlined a 12-year mine life with an average annual production target of 9,072 t of nickel, 4,683 t of copper and 676 t cobalt in concentrate. The mine is set to operate at average site all-in costs of A$6.36/lb of payable nickel, net of copper and cobalt by-product credits and royalty payments. This equates to roughly $4.86/Ib or $10,714/t.

The operation, with more than A$100 million already invested, has been maintained since the suspension of operations in April 2020 with a view towards operational readiness and project optimisation. This includes the recent completion of the FAR#3 ventilation raise, underground capital development on four mining levels at Savannah North and ancillary capital works on surface and underground infrastructure, which are currently being completed, Panoramic says.

New Cat D11 dozer arrives at Stanwell’s Meandu coal mine

Stanwell’s Meandu coal mine in Queensland, Australia, has taken delivery of a new Cat D11 dozer from local distributor Hastings Deering.

Ensuring safe and efficient operation, the dozer provides operators with full command, as well as delivering higher productivity at lower cost, Stanwell said.

The mine, owned by Stanwell, has a 7 Mt/y thermal coal capability and is in Queensland’s South Burnett Region.

Engineered to be rebuilt multiple times, the new D11 has a redesigned main frame delivering lower total cost of ownership over the life of the machine, Cat says. Time-saving service updates reduce daily maintenance and boost machine uptime.

The unit comes with new load-sensing hydraulics, high-horsepower reverse and the latest technology to provide higher material movement at a lower cost per tonne.

The first new generation D11 dozer in the world started work at BHP Mitsubishi Alliance’s (BMA) Blackwater coal mine in Queensland, in 2019. National Group secured the first of these dozers earlier from Cat dealer Hastings Deering as part of an order that would see six of these machines hauled by its National Heavy Haulage subsidiary.

SMT Scharf opens new manufacturing hub in South Africa

SMT Scharf Africa has announced the official opening of a new manufacturing facility located in Johannesburg, South Africa.

In conjunction with the SMT Scharf Canada subsidiary in Alban, Ontario, both entities will build both new and remanufactured underground mining equipment for customers around the world.

With the establishment of the new facility, SMT Scharf has doubled its output capabilities and further demonstrated its commitment to the African mining sector, it said.

This new facility adds nearly 3,000 sq.m of manufacturing space including six bays for rubber tyred mobile equipment.

The location will also serve as the regional manufacturing and support centre for SMT Scharf’s monorail and chairlift products.

XCMG custom graders get to work at Rio Tinto Western Australia mines

XCMG says it has delivered six customised GR2605 graders to Rio Tinto, which have recently been put into operation at the company’s mines in Western Australia.

The model, specifically customised for Rio Tinto, is a super-horsepower grader with enhancements in terms of safety, functionality and design to meet Rio’s given needs and cope with local working conditions, the manufacturer said.

XCMG set up an elite project team to take charge of the R&D, manufacturing and quality control of the customisation project, and devoted a year to survey and analyse construction conditions and the client’s demands.

“The project team has made breakthroughs in a series of core technologies such as double-handle electronic control, regional environmental monitoring, machinery status electronic monitoring and more,” Wang Min, Chairman of XCMG, said. “Our comprehensive customisation service not only provides the ideal products to our clients, but also put XCMG on a firmer footing in the global market.”

From setting up the project to final delivery, XCMG conducted nearly 100 upgrades and optimisations in accordance with Rio’s requirements and the working conditions along the railways in Western Australia where they will be used. Much of this focused on improving the safety designs and operator friendliness, including:

  • A mechanical blade safety lock system;
  • Trimark locking system to prevent accidental opening of the engine hood;
  • Adjusted filter and storage battery position for easy troubleshooting and maintenance;
  • New pin bolt system to eliminate suspension loading risks;
  • Spare parts safety system featuring wheeled platform for bucket tooth for safety checkup; and
  • More ergonomic, quick refuelling design.

Prior to the delivery, XCMG provided comprehensive product use and maintenance training to ensure a smooth transitioning to operating the equipment, it said.

Wang Min added: “Taking this collaboration as an opportunity, XCMG will continue to strengthen our independent innovation and move steadily into the high-end markets. We thrive to meet the customers’ needs and create more possibilities by improving the product quality and perfecting the services.”

Back in September, a ceremony marking an XCMG Grader GR2605 fleet delivery and GR5505 Mining Grader Project Commencement Ceremony for Rio Tinto was held at XCMG’s intelligent grader manufacturing base in Xuzhou.

Epiroc continues to build equipment order book in Q4

Epiroc continued to register strong demand for its equipment in the December quarter, with the mining OEM’s order intake increasing both in the underground and surface mining segments, the company reported today.

Headline numbers from the December quarter included a 1% year-on-year increase in orders received to SEK9.3 billion ($1.1 billion), a 5% drop in revenues to SEK9.8 billion, a 10% increase in operating profit to SEK2.2 billion and a higher operating margin of 22.6%, compared with 19.6% a year earlier.

In terms of its equipment, Epiroc said orders received increased 26% organically to SEK2.97 billion in the last quarter of 2020.

Speaking to IM shortly after the results were released, Helena Hedblom, Epiroc CEO, explained: “The equipment orders…were across our portfolio, and the good thing is there were not that many large orders in the quarter; it was many small- and medium-sized orders.”

This would imply the strength in equipment demand – which came from both the underground mining and open-pit mining segment – is broad across the industry, coming not just from the major miners.

This pattern was also seen in the September quarter of 2020 when the company recorded a 25% year-on-year organic increase in equipment orders in the period, with the majority of orders coming from small- to medium-sized contracts of, say, one or two pieces of equipment, Hedblom said at the time of the results release.

Looking at the wider equipment and service segment of the business – which provides rock drilling equipment, equipment for mechanical rock excavation, rock reinforcement, loading and haulage, ventilation systems, drilling equipment for exploration, water, oil and gas, as well as related spare parts and service for the mining and infrastructure industries – Epiroc said the share of orders from equipment in this segment was 43% in the December quarter. Service, meanwhile, represented 57% of the orders.

Epiroc said it expected demand, both for equipment and aftermarket, to remain stable in the near term, while cautioning: “Uncertainty, however, still remains regarding the COVID-19 development and any further related restrictions.”

In the results release, Hedblom said automation, digitalisation and electrification solutions were in high demand over the quarter, with the company connecting more and more machines over this time frame.

“We continue to win orders and we are proud of our market-leading solutions that are globally deployed and proven,” she said. “They enable increased productivity, safety and sustainability for our customers.”

When questioned about the planned acquisition of MineRP, announced late in the quarter, Hedblom said the combination of the MineRP platform with its own digital solutions would allow Epiroc to “become a better productivity partner” in a mine’s digital journey.

IM also got Hedblom’s thoughts on if there was a regional difference in the speed of uptake of ‘new technology’ in the face of the COVID-19 outbreak. She said: “I see this technology shift coming in a different light with the pandemic. Sustainability is coming in; digital tools are becoming more and more natural as we need them.

“There is maybe an acceptance that the technology is here to stay, is available and customers want to jump on this journey now. I see it across all regions, which is a bit different to how the mining industry has adopted new technologies in the past.

“We have good traction everywhere now when it comes to new technologies.”

And, on the subject of ‘new technology’ uptake, IM asked Hedblom if she saw any parallels between the evolution of automated equipment adoption in the mining sector – which started with solely new autonomous equipment purchases to improve operations and moved towards a combination of retrofits and new equipment as the technology gained traction – and how companies may look to leverage mine electrification underground.

She answered: “I think it is too early to say yet. If I look into the coming 5-10 years, conversion of existing fleet will be one way to speed up the electrification journey. That is also why we are investing and developing these types of products to allow us to offer retrofits as part of the mid-life rebuild process, for example.”

The company confirmed back in November that its battery-electric retrofit solution for diesel-powered machines is expected to launch in the March quarter of 2021.

Sandvik’s Scrivens heads back to Australia to reinforce APAC sales team

Sandvik Mining and Rock Solutions’ Asia-Pacific region has further strengthened its leadership team with the appointment of Wayne Scrivens as Vice President, Sales Area APAC.

An experienced mining-sector leader, Scrivens has held the role of Sandvik Vice President for Load & Haul product line for four years, based in Turku, southern Finland. During this time, the Load & Haul division developed the iSeries intelligent trucks and loaders, acquired Artisan Vehicle Systems and introduced Sandvik’s first battery electric loaders and trucks.

“In his 18 years with Sandvik, Scrivens has also held various roles within the company’s underground coal and hard-rock business, as well as in Parts & Service,” the company said. He will start in his new role in Brisbane, Queensland, on April 1, 2021, after returning home to Australia.

Sandvik President for Parts & Service, Erik Lunden, said: “Wayne has extensive leadership skills, a track record of proven performance and a strong commitment to safety and sustainability. He has the capabilities needed to ensure Sandvik Mining and Rock Solutions in APAC is positioned for continued growth and future development. I also very much look forward to seeing the difference he is able to make in helping customers solve challenges and become more productive.”

Scrivens (pictured) says he is excited to be heading back to the APAC region: “I’m delighted to be returning to Australia to take on this new role after spending four years working with Sandvik in Europe. My core focus in APAC will be on supporting customers across the region, while also strengthening our focus on automation, electrification and digitalisation, and the value these solutions can deliver to our customer’s operations.”

He added: “Sandvik has recently placed a high level of focus around developing sustainable business goals related to circularity, climate change, safety, and fair play. The idea is that a sustainable approach can open the way for new ways of working that will drive efficiency and productivity. This, in turn, opens up new markets, helps support our customers and helps us sustain long-term growth.”

Chris Parham will remain in the Acting Sales Area Manager role until Scrivens takes up his new position.

Codelco to extend life of Salvador Division with Rajo Inca copper project

The Codelco board has approved the development of the $1.383 billion Rajo Inca structural project, part of its Salvador Division in Chile’s Atacama.

The figure is 33% less than the investment contemplated by Codelco in 2014 thanks to the use and optimisation of existing infrastructure within the division, especially in the mine areas and the tailings deposit. Ongoing maintenance of the concentrator and hydrometallurgical plants has also helped bring down this figure.

The savings were also achieved through the planned reuse of mining equipment. When it enters operations, Rajo Inca will require 25-30 300-ton capacity trucks, hydraulic shovels and large tonnage front end loaders. Most of this equipment will come from other Codelco divisions, the company says.

The structural project includes a 22-month pre-stripping period and a seven-month ramp up of the concentrator plant. Commissioning will begin in the second half of 2022, with production reaching a annualised rate of 90,000 t/y of copper in the first half of 2023.

After the favourable Environmental Qualification Resolution obtained in February 2020 and the approval of the funds by the board of directors, the structural project will mean a rebirth for Salvador, as it will become a more modern, “technologised”, sustainable and productive operation, the company said. Its development will add 47 more years of life to this camp.

The Salvador Division has operated since 1959 with underground mining and three small open pits. With the latest investment, production will increase by 50% from 60,000 t/y to 95,000 t/y of fine copper.