Tag Archives: MMG

More XE underground loaders on the way, Caterpillar says

Environmental, Mining equipment, Mining events, Mining services, Power supply for mines, Sustainable mining, , , , , , , , , , , , , , , ,

Having additional success selling underground loaders to mining customers, Caterpillar is gearing up to release more machines that leverage that same “architecture” technology as the Cat® R2900 XE diesel-electric LHD, Mike Berry, Vice President and General Manager of Load and Haul for Caterpillar, says.

The diesel-electric R2900 XE is built on the R2900G’s platform, Caterpillar’s most popular underground loader. It features optimised lift arm and component geometry plus load-sensing hydraulics to improve breakout force by 35% over the R2900G, Caterpillar states.

The 18.5-t payload R2900 XE features a switch reluctance electric drive system alongside a Cat C15 diesel engine, which offers up to 335 kW of power. Caterpillar says the machine comes with about 30% increased fuel efficiency compared with the R2900G, with its lower engine revolutions per minute resulting in reduced fuel burn, heat, noise, vibration and exhaust emissions.

These traits have, so far, gone down well. In Australia, there are units at mines owned by Gold Fields, Westgold Resources and MMG. Newmont recently confirmed an order for nine R2900 XEs to the Subika gold mine, in Ghana, while Centamin also added at least one of these LHDs to its underground fleet at Sukari, in Egypt. In Canada, Alamos Gold recently purchased two of these machines for its Young-Davidson mine, while Cementation Americas added the diesel-electric machine to its roster, deploying it at New Gold’s Rainy River project in Ontario, Canada.

Speaking to IM at MINExpo 2024, in Las Vegas, in September, Berry said that the company planned to build on this momentum with more models set to join the platform.

“Similar to rolling out this technology from the surface with the 988 XE wheel loader to this machine [the R2900 XE], yes, we plan to take that technology up and down the underground loader product line,” he said.

Berry’s colleague, Paul Bitter, Product Value Stream Manager at Caterpillar, said the architecture of the XE platform – which also includes a battery-electric loader in the form of the R1700 XE – leaves a “great degree of freedom from a design perspective both for hauling and loading”.

He added: “We see it as platform for loaders and trucks, where, because of the electric drive, you can change power source. This means you can have a diesel machine, a hybrid machine or a fully electric machine.”

The most likely haulage and loading candidates for the ‘XE treatment’ are machines that currently only come in diesel form, have not recently been updated and have large populations out in the field.

On the theme of hybridisation, Berry said the company had no plans to combine the electric drivetrain with a small diesel energy and an on-board energy storage element for load and haul equipment. He and colleague Thad Litkenhus, Director of Product Management at Caterpillar, did raise the prospect of a form of the Dynamic Energy Transfer (DET) solution currently equipped for surface haul trucks being converted for underground use, however.

Designed to both transfer energy to large mining trucks, as well as charge a machine’s batteries while operating with increased speed on grade, the system “provides the industry with options to support both near-term and long-term sustainability strategies”, Caterpillar says.

Litkenhus added: “We define hybrid as having multiple energy sources and, if you think about the fundamental notion of a DET system, that is effectively a hybridisation of your machine to bring more energy to the machine. It just happens to be an off-board one.

“We actually think such a combination could provide the hybrid element that diversifies the power source without any drawbacks that come with having it all happen on board the machine.”

Barminco extends service stay at MMG’s Khoemacau copper mine

Base metals, Mine operation news, Mining services, , , , , ,

Perenti’s underground mining business, Barminco, has finalised discussions regarding the existing five-year mining services contract for the Khoemacau copper mine in Botswana with Khoemacau Copper Mining Proprietary Limited, a subsidiary of MMG Limited, it says.

Barminco has been operating at Khoemacau since the mine commenced in 2019, initially winning the services contract when the mine was owned by Cuprous Capital Ltd.

Barminco is working to deliver on the current mine plan while MMG explores potential expansion opportunities at Khoemacau, Perenti says.

The remaining contract value is circa-A$240 million ($162 million) with the existing contract set to continue, on revised terms, until June 30, 2025. Barminco will continue to provide underground development, production and mining support services at the mine.

Mark Norwell, Managing Director & Chief Executive Officer of Perenti said “We are pleased to continue working at Khoemacau. The expansion under consideration has the potential to supply increasing global demand for copper and we are proud to be working with MMG as they assess various future opportunities.”

Gabrielle Iwanow, President of Contract Mining at Perenti, said: “The continuation of this contract enables the Barminco team to continue working at Khoemacau under revised terms. The region surrounding the operations includes multiple resources beyond the current scope. Cumulatively, these resources have potential to support much higher production and maintain many years of mine life. We look forward to working with MMG to continue high quality operations at Khoemacau.”

IMARC 2023 organisers preparing for ‘grand slam’ event

IoT, Mining events, Mining services, Sustainable mining, Water management, , , , , , , , , , , , , , , , , , , , , , ,

The world’s mining and resource leaders are heading to Sydney, New South Wales, for the International Mining and Resources Conference (IMARC) from October 31 – November 2 in what has become a “grand slam” event of the industry, globally, event organisers says.

IMARC Chief Operating Officer, Anita Richards, said this year’s event was looking to be the largest ever, with over 520 speakers from global giants such as BHP, Fortescue, MMG, Gold Fields, Wesfarmers, Worley, Perenti, IGO, the US Departments of Energy and Defense and the ICMM, coming together to collaborate on themes including digital transformation and innovation; sustainability, social value, environmental resilience, people and culture; trade, investment and project opportunities; and energy transition.

She said: “The mining and resources industry is evolving rapidly to meet the growing energy demands of today while developing the minerals needed for a decarbonised economy – under unprecedented scrutiny from communities, regulators and investors.

“IMARC 2023 comes at a time when explorers and miners are diversifying portfolios to align with future demand, triggering the highest level of M&A activity across both mining and METS we have ever seen.”

This year’s conference will see the return of the IMARC NextGen Program, which will provide an opportunity for 200 NSW school children to learn about the diverse and exciting mining and resources industry.

IMARC 2023 also features:

  • A special ESG focus on creating social value;
  • An extensive look at First Nations engagement, human rights and transparency;
  • A look at best-practice mine rehabilitation;
  • A global perspectives on heritage and environmental custodianship and economic development;
  • A return of the successful Balance for Better Program which promotes equality, diversity and inclusion across all areas of the mining and resources sector.

Richards added: “Mining and resources have never been more important for sustainable economic, social and innovative development across the globe. We need more exploration and development to match surging demand for the critical minerals that are central to the global energy transition. IMARC 2023 is where the most important conversations are being held about how mining and resources can help achieve global development sustainably and equitably.

“IMARC is a key forum to address these challenges, and the global profile of the event is reflected in delegations already confirmed from India, Saudi Arabia, Ecuador, Chile, Mongolia, United States, South Korea, Japan, Germany and many more.”

At IMARC 2023 a range of new features have been added to the program. These include the Low Emission Technology Australia session to help accelerate innovation in the clean technology sector, the 4,000 sq.m IMARC Mining Pavilion with over 150 exhibitors present and the final of the Unearthed Global Innovation Games where the winners will be announced and their technology displayed.

IMARC 2023 will take place at the ICC Sydney from October 31 to November 2 and will be a celebration of what has grown into one of Australia’s biggest business events, with a record 8,500 delegates from over 120 countries, including upwards of 50 government delegations expected to attend, organisers say.

International Mining is a media sponsor of IMARC 2023 and will be in Sydney reporting on the event.

MMG-Roseberg-HxGN-OAS

MMG and Hexagon achieve ‘Australia first’ fatigue detection tech installation at Rosebery

Base metals, Communications in mining, IoT, Mine operation news, Mining equipment, Mining safety, Mining services, Precious metals, , , , , , , , , , , , ,

MMG Rosebery says it has become the first mine in Australia to introduce fatigue detection technology in its underground operations, installing the HxGN MineProtect Operator Alertness System across the site in Tasmania.

The system, from Hexagon’s Mining division, has for the first time been installed in underground vehicles to detect fatigue and distraction in real time during 12-hour shifts, further strengthening the safety measures already in place to protect Rosebery’s 530 strong workforce.

Rosebery Mine General Manager, Steve Scott, said MMG continues to look at new and innovative ways to enhance safety across the mine site.

“Our number one value is we always think safety first, and nothing is more important than ensuring all our people go home safely at the end of each day,” he said.

“We recognise that with long shifts, fatigue can become a hazard and this technology enables us to continue to assess the fatigue risk of our underground truck operators in real time.”

The camera technology sits on the vehicle’s dashboard and will send alerts through audible sounds and seat vibration when it detects fatigue and distraction.

Rosebery Mine worked with Hexagon to install the technology in 11 underground trucks with 81 operators now registered to use the system.

Scott said the feedback from MMG’s people using the system has been overwhelmingly positive.

“They’ve seen real value in the technology because it not only helps them to recognise that they’re tired, but also manage their fatigue better after their shifts,” he said. “We have a culture at Rosebery where we encourage a positive and safe workplace, and this is just another initiative that helps us achieve that.”

The Rosebery Mine is one of Tasmania’s largest and oldest continuously operating, underground mines producing zinc, copper and lead concentrates, as well as gold doré.

Pictured is Chantelle Moretti, an Underground Truck Operator at Rosebery, holding the card to log onto the HxGN OAS.

The Electric Mine Consortium and EPCA to run Cat 777 electric truck trial

Environmental, Mining equipment, Mining industry recognition, Mining services, Power supply for mines, , , , , , , , , , , , , , ,

The Electric Mine Consortium is looking to bridge the gap between the testing of electrified ultra-class haul trucks and continued rollout across industry of battery-electric underground trucks with a project to develop and trial a retrofitted 100-ton (91 t) haul truck as part of its consortium work in Australia.

It has teamed up with Electric Power Conversions Australia (EPCA), an Indigenous electric battery conversion company in Australia, to run a Caterpillar 777 haul truck electric vehicle demonstrator project.

The consortium explained: “The Electric Mine Consortium are focused across all fleet sizes when it comes to electrification. In our recent work, we have uncovered that in the area of larger surface in-pit trucks, there are some trials underway, however there is a lack of focus on the smaller trucks. Making sure we understand and trial electric technologies in smaller fleets is important to our members, and we were recently presented with an opportunity to do so by Electric Power Conversions Australia, an Indigenous electric battery conversion company in Australia.”

The conversion of the vehicle – one of the most commonly used surface trucks across the Tier 2 and Tier 3 mining company market, according to the consortium – will see the 750 kW diesel motor switched out with a 1,000 kW electric motor and 2 MWh of batteries, according to Clayton Franklin, founder and CEO of EPCA.

Franklin said he was expecting this configuration to allow for an eight-hour average run time, providing 30% more power than the diesel equivalent and the ability to move material quicker. He also predicted a 50% reduction in total cost of ownership on the battery-converted truck when compared with the diesel truck.

EPCA was founded in 2021 with the vision of providing a practical solution to the growing environmental impact of the Australian mining industry. Franklin himself was the lead engineer on a 220-t hydrogen-battery hybrid mining truck and also for an Epiroc D65 drill rig that was electrified.

The Electric Mine Consortium is a growing group of leading mining and service companies. These companies are driven by the imperative to accelerate progress towards the fully electrified zero CO2 and zero particulates mine. Mining companies Gold Fields, South32, OZ Minerals, IGO Ltd, Evolution Mining, Iluka Resources, MMG and Sandfire Resources are among the participants.

In the short time since the establishment, the consortium’s membership has grown almost two-fold, with over 40 ongoing equipment trials in 15 different locations having been mobilised.

Solar farm goes live at MMG’s Dugald River zinc-lead mine

Base metals, Environmental, Mine operation news, Mining services, Power supply for mines, Sustainable mining, , , , , , , ,

MMG says the new solar farm at its Dugald River operations in Australia has hit the commerical operation milestone, two months after construction was completed.

Reporting in its March quarter results, the company said it expected the solar project to reduce the mine’s carbon footprint and provide immediate energy cost savings, with approximately one-third of gas-fired power used in Dugald River operations expected to be replaced.

Back in late-2021, MMG signed an agreement with APA Group to construct 44 MW of capacity to serve the Dugald River zinc-lead mine in Queensland, with operations expected in the March quarter of 2023.

Dugald River resumed production on March 21 after a suspension of 34 days due to a fatal incident at the mine involving two contractors from Barminco. MMG says the mine continues to ramp-up through April with the focus remaining on safely returning its workforce to the underground environment. Production in 2023 is now expected to be in the range of 135,000 t and 150,000 t of zinc in zinc concentrate, lower than the prior guidance of 170,000 t and 185,000 t.

PYBAR brings in reinforcements for MMG Rosebery contract

Base metals, Equipment maintenance, Explosives and blasting, Mine operation news, Mining equipment, Mining services, , , , , , ,

PYBAR, part of Metarock Group Ltd, says it has secured a new three-year fixed term contract for the supply, delivery and application of fibrecrete and cement fill at MMG’s Rosebery Mine in Tasmania, Australia.

The contract, which comes with two one-year extension options, will create 25 employment opportunities across a range of roles within PYBAR and generate significant revenue for the business, it said.

A brand-new fleet of three CT WR820 Elphinstone 10 cu.m agitators, two Jacon Equipment spray rigs, and a permanent batch plant is slated for the project, which is due to get underway in early 2023.

“The award of the contract forms part of PYBAR’s ongoing growth strategy and will see us return to Tasmania, working with our Tier 1 client, MMG Limited, to deliver on this important project,” the company said.

Zinc, copper and lead concentrates, as well as gold doré, are produced at Rosebery using mechanised underground mining method followed by crushing, grinding and flotation processes.

Glencore’s Mount Isa ops set for renewable power injection from APA Group

Base metals, Environmental, Mine operation news, Power supply for mines, Precious metals, Sustainable mining, , , , , , , , , ,

APA Group has reached a Final Investment Decision (FID) to build stage two of the Mica Creek Solar Farm in Mount Isa, Queensland, a decision that has brought with it an agreement to supply Glencore’s Mount Isa Mines copper-lead-zinc-silver operations in the state with renewable electricity.

The stage two investment is underpinned by a variation to the existing offtake agreement with APA customer Mount Isa Mines Limited (MIM), a Glencore company, according to APA. The variation adds a new service for the supply of electricity from the Mica Creek Solar Farm for 15 years, requiring additional capital expenditure by APA of around A$70 million ($49.8 million).

FID on stage two, which comprises 44 MW of additional solar power generation, follows APA’s announcement on November 1 that APA had reached FID on stage one of the Mica Creek Solar Farm and entered into an offtake agreement with MMG’s Dugald River operation to supply an initial 44 MW of renewable electricity to the miner. APA’s total investment for both stages of the works is estimated to be around A$150 million.

The second stage of the solar farm is to be co-located on the same site as stage one, near APA’s Diamantina Power Station Complex, on land which is leased from the Queensland Government. The solar farm is expected to be operational by mid-2023.

APA’s solar offtake agreement has been negotiated at a commercially competitive tariff, consistent with utility solar pricing, and will reduce the average delivered cost of power for MIM, APA said.

“This A$150 million investment will support APA’s vision for a world-leading hybrid energy grid in Mount Isa and our aspiration to support the further increases of renewable energy penetration for the region,” APA CEO and Managing Director, Rob Wheals, said.

“The support for the 88 MW Mica Creek Solar Farm demonstrates the enthusiasm of customers in the Mount Isa region for integrated energy solutions that can both meet their energy needs and help reduce their operational emissions.

“With continued strong interest from customers, APA is investigating a potential expansion for a third stage.”

APA Group to deliver solar power to MMG’s Dugald River mine

Base metals, Environmental, Mine operation news, Mining services, Power supply for mines, , , , , , , , , ,

Stage one of APA Group’s plan to build an 88 MW solar farm in Mount Isa, Queensland, Australia, has got underway with a Final Investment Decision to construct 44 MW of capacity to serve MMG’s Dugald River zinc-lead mine in the state.

The investment of more than A$80 million ($60 million) will see APA Group provide solar power to the mine as part of a 15-year offtake agreement.

APA also entered into a 32-year lease agreement with the Queensland Government to locate the solar farm on a site near APA’s Diamantina Power Station Complex. The first stage of the solar farm is expected to be operational by the March quarter of 2023, while APA says it is in advanced discussions with a number of customers to commit to the development of stage two, reaching 88 MW.

APA CEO and Managing Director, Rob Wheals, said the Mica Creek Solar Farm will deliver lower emissions power underpinned by the reliability of APA’s gas-fired power, while reducing the average cost and emissions of power across Mount Isa.

MMG, meanwhile, said the solar agreement will supply Dugald River with renewable energy to reduce its carbon footprint and provide immediate energy cost savings once operational in early 2023.

“The new agreement further supports MMG’s commitment to supporting the global transition to a low carbon economy with the company’s key products, copper and zinc, playing a critical role in the development of sustainable technologies such as solar panels, wind turbines, electric vehicles and batteries,” it added.

Mine cooling solution set for 2022 start up at MMG’s Dugald River zinc mine

Base metals, Environmental, Mine operation news, Mine ventilation, Mining services, , , , , , , , ,

MMG’s Dugald River mine, in Queensland, Australia, is designing, supplying and installing a A$20 million ($14.7 million) cooling solution that, it says, will bring 9.5 MW of bulk air underground to facilitate ongoing zinc extraction.

MMG Dugald River General Manager, Tim Akroyd, said consistent temperature control is critical for the safety of the mine’s employees and contractors working in northwest Queensland’s hot climate.

“MMG has sourced a long-term refrigeration plant and ventilation system designed to deliver a safe work environment for our teams,” he said.

“To sustain mine production at a depth of 500 m below ground, cooling is essential and dramatically improves air quality. Mine ventilation firm, BBE Consulting, helped to scope options that are now spearheading MMG’s cooling works that are well underway, planned for completion by early 2022. The cooling system will be operational for the life of the mine, a period of up to 20-plus years.”

The scope of work covers the installation of 9.5 MW bulk air-cooling capacity, with a centralised refrigerative plant with distributing water circuits to the south and north mine. Water-cooled custom mine chillers, bulk air coolers, cooling towers and ancillary equipment are being deployed.

Water-cooled refrigeration machines have a lower capital project cost and use less power over a 20-year project life, when compared with air-cooled refrigeration machines, MMG said.

Suppliers and local contractors include CivilPlus Constructions, GNH Engineering, Bell Rural Contracting and Total Generators in Cloncurry to name just a few.