Tag Archives: nickel

Eurasia secures Sinosteel EPC finance package for Monchetundra palladium project

Eurasia Mining says it has signed an engineering, procurement and construction (EPC) contract, with an associated mine finance package, for its Monchetundra PGM-gold-copper-nickel project, in Russia.

The contract with China’s Sinosteel follows ongoing discussions between the two parties, which have been taking place since issue of the mining permit for a circa-2 Moz (two platinum group metals and gold) deposit in November 2018.

Monchetundra has 1.9 Moz of palladium-led reserves and resources with platinum, gold, copper and nickel.

Sinosteel said: “We are delighted that Terskaya Mining Company, controlled by Eurasia Mining plc, has received the final mining permit for the Monchetundra project. We look forward to working with CKE (Central Kola Expedition – a contractor), TGK (Terskaya Gornaya Kompany) and Eurasia, to commence the EPC and develop the mine and plant at this exciting palladium, platinum, copper and nickel project.”

Christian Schaffalitzky, Chairman at Eurasia, said: “We are delighted to advance the Monchetundra project. The details include not only the engineering components, but also the financing and legal documentation. We will be busy over the coming months developing our plans with Sinosteel for the mine’s start up and expected move towards production.

CKE, Eurasia’s long standing working partner at Monchetundra, were recently awarded and have now commenced work on a detailed project report, required to be submitted and approved within one year of the issue of the mining permit. This contract was awarded to CKE by Eurasia’s subsidiary TGK.

Eurasia said: “The report will include an outline of the further geotechnical, hydrogeological, metallurgical and resource and reserve base work required as part of the broader mine development plan. The report is a statutory requirement and is on track to be completed and approved.”

The ground works and other studies detailed within the report will then contribute to a more detailed feasibility study of permanent conditions and a revised reserves statement made on the basis of the existing feasibility study and the reserves report already approved by the state.

“It is Eurasia’s intention to fast track the above and to run them in parallel with further mine studies and programmes as outlined in the EPC contract with Sinosteel,” the company said.

The Sinosteel EPC financing covers 85% (or $149.6 million) of a total contract value of $176 million. A $50 million sub-contract is specified within the contract and is assigned to Eurasia’s 80% subsidiary TGK, or a sub-contractor of its choosing, for engineering and pit development works in advance of mining.

Anglo readying predictive maintenance solutions following Barro Alto implementation

Anglo American has highlighted its predictive maintenance efforts on equipment at its Barro Alto nickel mine in Brazil in its recently-published annual report.

The company said it is developing predictive models so it can make better informed operational decisions. These models, built by data scientists and often powered by artificial intelligence and machine learning, contain advanced algorithms that leverage the power of data to generate predictions, according to the company.

“At the operational level, we are using customised learning algorithms across a range of different applications,” Anglo said. “In one such instance, we monitor equipment health at a number of our operating sites, with the aim of improving operational performance through predictive maintenance.”

The company said at Barro Alto, which has two rotary kilns and two electric furnaces that smelt nickel ore, it is focusing its predictive maintenance efforts on key pieces of high-power equipment.

Anglo said: “By building a comprehensive data platform that monitors 38 major elements of the Barro Alto operation, we are increasing our knowledge of the performance of the equipment and we are using data to accurately forecast failures before they happen.”

Soon, the company will be able to “dynamically manage” maintenance intervals – only replacing parts when required – Anglo said. This ensures greater operational uptime and product throughput, according to the company. “The implementation is expected to improve furnace reliability, as well as realise cost savings for the nickel business,” Anglo said.

The learnings from Barro Alto are also being applied to fixed-plant assets in other operations, Anglo said. “This nascent project is on track to deliver considerable value from just one data analytics application.”

On the technology in general, Anglo said: “Data analytics augments the intelligence in our people by helping them make better, confident data-driven decisions. Remote monitoring of assets takes people away from physical equipment and helps avoid high-energy failures, which leads to a safer working environment. Reducing unplanned equipment failures can also bring significant environmental benefits owing to the reduced likelihood of spillages.”

Anglo plans to extend the reach of its data analytics platforms to all aspects of its value chain and extend operational decision support to the mining and processing phases of its assets, it said.

Ivanplats reports on Platreef PGM-nickel-copper-gold project progress

Following a site visit to the Platreef PGM-nickel-copper-gold asset in South Africa just after this month’s Mining Indaba, Ivanplats has provided an update on progress at the project.

In July 2017, Ivanhoe, which indirectly owns 64% of the Platreef project through its subsidiary, Ivanplats, issued an independent, definitive feasibility study (DFS) for Platreef covering the first phase of production at an initial mining rate of 4 Mt/y. The DFS estimated Platreef’s initial, average annual production rate would be 476,000 oz of platinum, palladium, rhodium and gold, plus 21 MIb (9,525 t) of nickel and 13 MIb (5,897 t) of copper.

In the latest update, Ivanplats said good progress continued to be made on Shaft 1’s 850-m-level station. This is the second of three horizontal mining access stations planned for Shaft 1 at Platreef on the northern limb of the Bushveld Complex.

Platreef said: “The first underground mining access station has been constructed at the 750-m level, following earlier development of a water-pumping station at the 450-m level. The third mining access station will be developed at a mine-working depth of 950 m.”

Shaft 1 is expected to reach its projected, final depth of approximately 980 m below surface, complete with all four of the stations, in early 2020, Ivanplats said. The mining zones in the current Platreef mine plan occur at depths ranging from approximately 700 m to 1,200 m below surface.

Construction also is underway on the concrete foundation for the project’s main production shaft ─ Shaft 2, according to Ivanplats. “This foundation will support the 103-m-tall concrete headgear (headframe) that will house Shaft 2’s permanent hoisting facilities and support the shaft collar,” the company said.

Shaft 2 will have an internal diameter of 10 m and will be equipped with two 40-t rock-hoisting skips with a capacity to hoist a total of 6 Mt/y of ore – the single largest hoisting capacity at any mine in Africa, according to Ivanplats.

The South African beneficiaries of the approved broad-based, black economic empowerment structure have a 26% stake in the Platreef project. The remaining 10% is owned by a Japanese consortium of ITOCHU Corp; Japan Oil, Gas and Metals National Corporation; and Japan Gas Corp.

Panoramic’s Savannah nickel-copper-cobalt project rises again

The first shipment of bulk nickel-copper-cobalt concentrate from Panoramic Resources’ recently recommissioned Savannah project, in the Kimberley region of Western Australia, has departed Wyndham bound for Lianyungang, China, the company says.

The MV Heemskerkgracht (pictured) departed with 7,735 t (wet) of concentrate on-board, with a preliminary invoice value of approximately A$ 8.6 million ($6.1 million), Panoramic reported.

Panoramic’s Managing Director, Peter Harold, said: “It is wonderful to see Savannah concentrate being shipped again from Wyndham. This is a significant milestone in the recommissioning of the mine and processing plant at Savannah and I would like to thank the team at Savannah for their efforts to get the project going again.”

Panoramic successfully commissioned the $65 million Savannah project in late 2004 and then, in 2005, purchased and restarted the Lanfranchi nickel project, near Kambalda. In its 2014 financial year, the company produced a record 22,256 t of contained nickel and produced 19,301 t contained nickel in the year after.

The Lanfranchi and Savannah projects were placed on care and maintenance in November 2015 and May 2016, respectively, pending a sustained recovery in the nickel price.

After delivering an updated feasibility study on Savannah in October 2017, securing an offtake customer and putting in place project financing in July 2018, the company made the decision to restart operations at Savannah. The Lanfranchi project was sold, in December 2018, for a total cash consideration of A$15.1 million, providing additional financial support for the reopening of the Savannah project.

Savannah is expected to ramp up to full production over 15 months to a forecast life of mine average annual production rate of 10,800 t of nickel, 6,100 t of copper and 800 t of cobalt metal contained in concentrate.

MineSense front and centre in bulk ore sorting game

Having just commercialised its bulk ore sorting technology at Teck Resources’ Highland Valley Copper (HVC) operations in British Columbia, Canada, MineSense is looking to show the wider industry just how effective this pre-concentration process can be.

IM spoke with President and CEO, Jeff More, to find out more about the company’s ShovelSense and BeltSense technologies and how the Vancouver-based startup has been able to secure investment from the likes of ABB, Caterpillar and Mitsubishi.

IM: Can you explain in a little more detail how your ShovelSense and BeltSense solutions work?

JM: The base technology for both is X-ray Fluorescence (XRF) – a technology that has been around for some time. What we have done to this existing technology, which is quite unique, is three things:

  • One, we have extended dramatically the range of XRF. Traditionally XRF would almost have to be held to the surface of a rock to get accurate measurements. The range extension allows us to work in the shovel environment where we are working across metres of volume;
  • Second is speed. Our system is extremely fast. High speed analysis is required on our conveyor belt applications, but this is even more important in the shovel, where we’re measuring dynamically; as the material is flowing into the shovel, to get a representative reading, you have to be able to take very fast readings of the material as it is moving past the sensors;
  • The third is robustness. On a shovel, you are in a nasty environment from a shock and vibration perspective. We developed a system with sensitive components – the XRF itself, as well as the computing devices around it – that can stand up to that very high shock- and vibration-type environment.

IM: The most high-profile examples of the application of your ShovelSense technology have been at copper mines (HVC, in particular); is the detection technology particularly effective in these ores? Is it being trialled elsewhere?

JM: The current sensing we have with the XRF is very effective in a certain section of the periodic table, which nicely covers the major base metals. We’re focused on copper, nickel, zinc and polymetallic versions of those three. The fourth area of focus is iron ore.

We’ve selected copper as our first focus because of the size of the market and the geography. We have done most of our work in copper, but we now also have operating systems in nickel and zinc.

On a lab scale, the technology has been very effective in iron ore, but iron ore is a very different flow sheet, so we have purposely set it as our fourth market in what we call our primary clusters.

We have five mine site customers at the moment – three copper, one zinc-lead and one nickel-polymetallic.

We were very much focused on North America and, in particular, British Columbia for our first pilots and trials as it was quite easy for us to service in our back yard. The first international market was Chile, for obvious reasons in terms of copper production, and we now have a full MineSense entity and team operating in Chile and Peru.

We’re staggering the rest of our global expansion. We’re now quite active from a business development perspective in southern Africa – South Africa, Zambia, DRC – and have activity in Australia.

We have Systems installed at two different copper mines in British Columbia, one at a very large nickel-polymetallic complex in Sudbury, Ontario, and will have a fourth system operating in Alaska. We also have two mines, but four systems, operating in Chile. By the end of Q2, we will have another three systems operating in Chile.

We did all our development work for the system at Teck’s HVC operation and we’re now completely commercial there. We officially commissioned our first system in December, the second system is being commissioned as we speak and the third and fourth will be installed and commissioned in late-March. This will completely equip their fleet.

IM: Teck has previously said the use of ShovelSense has resulted in “a net measurable increase in the amount of ore (and the associated head grade)” it has available to feed its mill at HVC. Are these results in keeping with your expectations for the technology?

JM: Yes, absolutely. We base everything on, what we call, our value model. Very early in our engagement process, we set out a detailed model that calculates the profit improvement that mine will see – we did the same for Teck HVC.

We agreed on a target at HVC and are actually exceeding that estimate. Most importantly, Teck is also seeing that value and is estimating a great overall impact at that mine.

This is an abridged version of a Q&A to be published in the ore sorting feature in the March issue of International Mining.

Vauramo looks to build on Metso’s mineral processing R&D culture

Pekka Vauramo might have only been away from the mining industry for just over a decade, but the new Metso CEO is acutely aware that the digitalisation and automation trend he saw the beginnings of during his time at Sandvik now plays a major role in planning the mines of the future.

Fortunately for Vauramo, a mining engineer by profession, he has come into this executive role at a very good time – Metso’s October-December quarter results showed an operating profit of €93 million ($105 million), or 10.4% of sales, and a 38% rise in orders received (in constant currencies) on the back of strong mining equipment demand.

IM met with Vauramo in London just after the financial results were published and asked him for his initial impressions of Metso, three months after joining from Finnair.

IM: As a group, what are the core commodities Metso focuses on?

PV: From a crushing viewpoint, it really doesn’t matter if it is iron ore, gold, copper, or nickel. Many of our customers are investing in copper right now – electric cars and battery metals are driving this. There are also ongoing investments in iron ore.

IM: What were your goals for Metso when you were appointed to the CEO role last year?

PV: The overall objective for Metso should be to grow the business. Metso has been standing still on its feet for quite some time. We have been profitable over the years and the focus has been on delivering black numbers even in difficult days; there is always value in this.

But, when looking at long-term R&D, which really lays the groundwork for organic growth, we have to increase our investments.

Metso reorganised itself during Nico’s (Delvaux, former CEO) time a year ago. The current organisation is, therefore, fairly young and, in the short term, we need to continue making sure we know what our responsibilities are within Metso and ensure we don’t lose sight of our customers. Several of our businesses have common customers and we need to be able to deliver one Metso experience.

My approach coming into the role was to validate where we are with the current way of working. My conclusion is that right now, no bigger changes are needed. We will, obviously, finetune as we go. Also, when we look at the latest results, we have no reason to change!

IM: Speaking of change, how would you say the mining equipment market has evolved since you were last at Sandvik?*

PV: Technology plays a certain role – the industry talks more about automation and we do see more automation. I was involved very early on with automation in the Sandvik days, introducing the automated underground loaders, and can still remember when we carried out the first trials. It is becoming, maybe, not the norm yet, but every new mine has the option to automate.

Then, of course, with the automation capabilities, the question is: where are the people operating or overseeing these machines? Do they have to be on the mine site, or can some of them be elsewhere? Next, it is about how much data can be obtained from the equipment and what value can be gained from the data.

Also, consolidation has happened in the business. Some of the mining companies are no longer around and bigger ones have got bigger. This junior activity in mining has been an interesting and exciting part of the business – it is still there, perhaps not to the same extent, but there are also some new names.

We see also China investing in Africa on a bigger scale. They had their first investments in Zambia when I was with Sandvik and now it owns many more mines there. Chinese companies are also in South America; it has become a much more international field.

IM: I have seen a few interviews talking about Metso’s R&D spend and how the 1% of turnover investment figure is inadequate. What do you see as an adequate % of turnover to invest? How quickly can Metso reach this level of investment?

PV: I think Metso needs to double that. But this takes some time; it is not just about money, it is about the capability and the R&D culture within the company. We have that culture, but we need to expand it. We are ramping it up – we have added more than €10 million ($11.3 million) in R&D last year and are planning to add another €10 million this year.

Also, besides the traditional R&D, we will continue to invest in digitalisation. We currently put more than €10 million into that and I’m quite sure we need to put more money into in it, too.
Currently R&D and digitalisation are in slightly different ‘boxes’, but as long as they are delivering something that helps customers to do better business, then it is all considered product development.

IM: Do you think mining companies are fully realising the potential value these digital solutions can have within their operations?

PV: Every company is doing something by itself, but where I see the industry is partially holding back is that some of the customers think this data is something they own – and rightly so.

However, I think companies like Metso could, let’s say, put some algorithms on top of the data and add value by comparing data from other places and share the relevant results with those participating without telling the secrets of others.

If I look at what other manufacturers have done over the years, it is evident that the industry is moving in this direction. From the end users’ viewpoint, it can be somewhat complicated because companies make different choices on technology and all these technologies need to be interfaced somehow into similar formats. Currently, this might be an issue as there are not really strong enough standards in the industry – yet that would help people streamline things and concentrate on the data.

IM: Will Metso’s future focus be on organic growth from R&D, as opposed to the M&A activity?

PV: There is value in both strategies, but the R&D activity is something that companies need to do continuously. In a business that is cyclical – mining being the most cyclical business we are in – those companies that invest organically in R&D during the downturn are the ones that tend to benefit most when the upturn starts. The ones that have their offering in good shape are the ones that win when it gets busy. That is also where Metso should be.

Acquisitions do play a role, but there are no easy answers there. We made several small acquisitions last year and we will continue with this. New acquisitions can be related either to the service side of the business or technology.

IM: How has climate change and sustainability impacted the way Metso develops minerals processing technology?

PV: There has been a tremendous movement since the latest climate report was published last year. Now, everyone is rightly concerned about emissions. The mining equipment we talk about is primarily electrically driven. Energy efficiency is one of our focus areas. If we broaden the topic out to water, for example, we know some of the deposits are in difficult places where major parts of the investment go into desalinating and pumping the water to the mine site. So, becoming also more water efficient is something that will be critical for mining companies.

There are always moments that stop the industry to think about what can be done to prevent accidents from happening. Our deepest sympathies go out to the ones that lost their relatives or closest ones in the Feijão dam collapse. It will change how mining is conducted and there may be some technological developments which we, as a company, can take forward.

IM: Lastly, what parallels can you draw between the mining and airline industries?

PV: They are somewhat distant industries, but both are fairly specialised; mining is something people very seldom go into just like that. You can acquaint yourself with many other jobs or businesses by just walking around in that environment, but you don’t end up doing that in a mine or an aircraft. Yes, you travel in an aircraft, but there’s much more behind the cabin you don’t know about.

In these type of businesses, people need special training and need to be selected – not everyone can work in a mine and not everyone is qualified to fly an aircraft. Both are people businesses at the end of the day: even though the operations may be automated – aircrafts might fly with the autopilot and mines might be run by an autopilot – sometimes highly-skilled human intervention is needed.

A big part of the airline business is service. It’s a very fast cycle service business, which provides a good opportunity to learn about how service works. It’s a daily routine with people spending anything from half an hour to half a day on an aircraft. When the flight is over you get quick feedback. If you look at the mining business, some of the projects take two years to sell, two years to deliver and one year to start up. It’s a long, long cycle. But, you either like the service or you don’t like it.

IM: Do you have anything else to add?

PV: Just to say, on the results, I am very grateful to our customers for, first of all, trusting us with their business. I am also very proud of our people in all the countries we are in – and in many departments such as sales and service – who have done a great job over the past year.

*Vauramo previously held several leading positions such as President, Underground Hard Rock Mining Division, President, TORO Loaders Division and President, Drills Division, at Sandvik AB from 1995-2007

Outotec to cut costs at Canada nickel mine with mine paste backfill system

Outotec has been awarded a contract to design and deliver a mine paste backfill system for a nickel mine in Canada.

The contract price was not disclosed, but similar deliveries are typically valued at €20-30 million ($23-34 million), the company said. The order has been booked into Outotec’s March quarter intake.

Outotec’s order includes the design and delivery of a complete paste backfill system to service two underground orebodies. The paste backfill system, which comes with a higher degree of accuracy for binder addition, will reduce operating costs and allow the company to fully exploit the underground deposits, according to Outotec. The facility is expected to be commissioned towards the end of 2020 with a capacity of 300 t/h.

Kimmo Kontola, head of Outotec Minerals Processing business, said: “We are pleased to support our customer to improve their tailings management in a sustainable way. Outotec has vast expertise in mine backfill design and experience delivering paste plants. This project further solidifies our position in this market.”

Swift expands digital contract at Western Areas’ Forrestania nickel operation

Among a number of resource-sector contract wins, Swift Networks Group has expanded its previous agreement with nickel miner Western Areas at its Forrestania operation in Western Australia.

The existing contract, originally signed in 2014, was to provide in-room digital services to the 465-bed accommodation village at Forrestania. The new pact expands Swift’s contract by 68 rooms to 533 rooms and includes an on-site phone network upgrade in addition to Swift’s entertainment and communication services.

Swift, which calls itself a diversified telecommunications, content and advertising solutions provider, says it delivered consistent growth in the resources market over 2018, both through direct contract wins and new clients secured by the company’s network of reseller partners.

“The company continues to view Resources as an attractive growth opportunity in light of the significant pipeline of new mining exploration, construction and development projects currently underway throughout Australia,” Swift says.

Forrestania is Western Areas’ flagship asset and consists of the Flying Fox and Spotted Quoll mines, the Cosmic Boy concentrator, a regional tenement package considered highly prospective for further nickel discoveries, and significant site infrastructure; including the accommodation village, grid-connected power, water management network, airstrip and nickel concentrate export facilities.

Based on 10-year production targets, Forrestania is expected to produce an average of 25,000 t/y of nickel concentrate.

Ausdrill’s Barminco to go underground at Regis Resources’ Rosemont gold project

Having recently closed a deal to acquire fellow contractor Barminco, Ausdrill has announced A$171 million ($123 million) in new work across the mining space.

Its Barminco business has sealed a three-year underground mining services contract with Regis Resources at the Rosemont project (worth A$113 million), in addition to receiving the nod to perform decline rehabilitation and development works at Western Areas’ new Odysseus mine. Meanwhile, Ausdrill has booked a 12-month contract from Consolidated Minerals for the provision of exploration drilling services at the Woodie Woodie manganese mine. This comes on top of a similar contract with Bellevue Gold at its namesake project in the Eastern Goldfields of Western Australia.

Ausdrill Managing Director, Mark Norwell, said: “These new projects demonstrate the diversity of the expanded Ausdrill group across different projects and resources, solid progress of Barminco, and the professional service our businesses have been providing to our customers.”

Rosemont has been a fully operational open-pit gold mine since March 2013 and is one of three Regis projects in the Duketon deposit area, 130 km north of Laverton in the Goldfields region of Western Australia.

Regis recently approved expansion of the mine to an underground operation located directly below the current Rosemont open pit, with Barminco to perform development and production work at the underground deposit. In August, the Regis board announced it had approved the development of an underground mining operation directly below the current Rosemont open pit exploiting the maiden underground mineral resource estimate of 1.4 Mt at 5.1 g/t for 230,000 oz of gold.

Barminco will commence mobilisation immediately and expects to employ around 100 staff at the project. Onsite works will commence in the March quarter, including commencing portal development at the southern end of the Rosemont Main open pit.

Barminco CEO, Paul Muller, said: “This project adds to Barminco’s extensive experience in the Western Australia Goldfields, with current mining projects at Sunrise Dam and Agnew. We will draw on our deep capability across Barminco’s people, equipment, systems, processes, and expertise in underground mining to ensure we provide a safe and reliable service at Rosemont and look to build a strong, long-term relationship with Regis.”

Meanwhile, the company has already mobilised on the 14-month contract to carry out decline rehabilitation and development works at Western Areas’ Odysseus mine. The contract builds on Barminco’s 14-years of continuous service for Western Areas at Forrestania, which includes the Spotted Quoll and Flying Fox mines where Barminco is the mining services provider.

Ausdrill’s work at the Woodie Woodie manganese mine, in the Pilbara of Western Australia, will commence next month, will run for 12 months and will require five RC drill rigs and one diamond drill rig to be drawn from the company’s existing fleet.

The company has already kicked off work at the Bellevue gold project, which will require around four diamond rigs to be drawn from the existing fleet.

 

NORCAT and Glencore launch technology innovation programme

NORCAT and Glencore’s Sudbury Integrated Nickel Operations have launched a technology and innovation programme to facilitate and enhance the mining company’s capabilities to bring new, state-of-the-art technologies into its operations and accelerate the rate of technology adoption across the industry, NORCAT has reported.

NORCAT, which calls itself a global leader in the development and provision of skilled labour training and innovation services, is the only innovation centre in the world that owns and operates an underground mine designed to “enable start-ups, small/medium enterprises, and international companies to develop, test, and demonstrate innovative technologies in an operating mine environment”, it says.

This facility has seen NORCAT become a global destination for mining companies to “see and touch” emerging technologies poised to transform the industry, it said.

Kevin McAuley, Director Sustainability, Technical Services and Innovation at Glencore’s Sudbury Integrated Nickel Operations, said: “We are excited to partner with NORCAT to implement this technology and innovation programme. This partnership not only provides us a unique opportunity to access a wide range of emerging technologies that will help us deliver on our broader business strategy, but also it continues to support the vibrant mining technology ecosystem at the NORCAT Underground Centre.”

Don Duval, NORCAT’s CEO, said the company was working hard to continue its leading role in “all that is the future of mining”.

“NORCAT’s portfolio of mining technology companies using our state-of-the-art operating mine as an ‘active laboratory’ has created an ecosystem like no other in the world,” he added. “We are excited to partner with Glencore and continue to build and support Canada’s global reputation as a market leader in the mining industry.”

NORCAT says it will continue to identify and engage with mining technology companies from around the world to support the implementation and demonstration of their products at the Underground Centre. “By doing so, NORCAT helps to connect and broker relationships between mining technology companies (the ‘builders of innovation’) and global mining companies (the ‘buyers’ of innovation), creating a vibrant tech ecosystem unique on the global stage.”

NORCAT’s Don Duval will be presenting a paper titled, The NORCAT Underground Centre – the world’s one-stop shop for the future of mining technology, at The Electric Mine conference in Toronto, on April 4-5, 2019. For more information on the event, please click here.