Tag Archives: Oyu Tolgoi

Maptek VisionV2X proximity detection system boosts safety measures at Oyu Tolgoi Underground

The implementation of Maptek’s VisionV2X proximity detection system has increased confidence in safety measures at the Oyu Tolgoi copper-gold mine in Mongolia, the company says.

VisionV2X , which allows miners to see underground and around corners, with metre accuracy to ensure even fully loaded high speed trucks have time to react to each other in all conditions, has been in steady use at Oyu Tolgoi for more than 2 million vehicle operating hours, contributing to safety underground.

Oyu Tolgoi LLC, one of the largest known copper and gold deposits in the world, is a strategic partnership between the Government of Mongolia and Rio Tinto. The mine is also one of the most modern, safe and sustainable operations.

Maptek has been involved with Oyu Tolgoi since 2008, before open-pit mining began in 2011. The Maptek VisionV2X detection system has helped mitigate significant risk since expansion into underground production commenced in 2023.

VisionV2X enhances safety in underground operations by providing heavy equipment operators with improved situational awareness. Its detection and ranging capabilities have proven to be reliable and predictable, performing well in the challenging underground environment, Maptek says.

VisionV2X was implemented at the Oyu Tolgoi underground operation at the onset of the COVID pandemic.

“This meant we had to develop our local team capability to successfully implement and maintain the system, with remote support from Maptek,” Russell Kennett, Oyu Tolgoi Underground Technology Manager, says.

Kennett has been involved in the underground mining automation and technology domain for more than 20 years, primarily working on underground mobile equipment automation, IS&T infrastructure and digital and data projects, so his expertise was invaluable to oversee implementation and use of the VisionV2X system, Maptek says.

“After initial implementation and stabilisation, VisionV2X has been reasonably cost-effective to maintain – ease of use has resulted in good operator acceptance, and Maptek has provided good support,” Kennett said.

Maptek initially customised the solution to operational requirements, adding compatibility to the Cohda V2X technology. Maptek has further improved the data integration options since implementation, allowing the data to be ingested and used in decision support tools.

“Cohda V2X technology leverages the market scale of the surface automotive industry, improving reliability and interoperability and reducing cost compared with bespoke mining solutions,” Kennett said.

VisionV2X provides operators of heavy equipment with awareness of surrounding personnel and equipment, allowing them to safely operate equipment with limited field of view. The system provides data that can be used to validate traffic management controls and workforce exposure to vehicle and driving risks.

Prevention of safety incidents has a positive flow-on effect to productivity and cost, Maptek says.

Kennett sees collaboration and interoperability as being important in the underground mining technology space, especially for safety technology. The importance of data sharing was highlighted by a recent report of a heavy vehicle to light vehicle incident at another mine.

Oyu Tolgoi was able to use the data from the VisionV2X system to verify that their traffic management plan and administrative controls were successfully minimising the likelihood of similar scenarios. Analysing the data and verifying that the two classes of vehicle had been in close proximity for only a very small period of time per shift increased confidence in their own safety measures.

Thiess-Khishig Arvin JV secures new services contract at Oyu Tolgoi

The Thiess-Khishig Arvin Joint Venture (TKAJV) has secured a new contract to provide mining services at the Oyu Tolgoi copper-gold project in Mongolia.

This milestone is significant as it will see TKAJV return to underground mining services, building on its recent successes with numerous underground construction projects, following the development of the 6.5-km twin declines.

The scope of work for the three-year contract includes executing underground ground support and development work, using more than 300 Thiess people to undertake these works. This further cements TKAJV’s role as a trusted partner for high-quality mining services at Oyu Tolgoi, it says. This new chapter for Thiess in Mongolia presents a great opportunity for the joint venture to expand its scope of work and continue delivering safe and effective services to one of the largest copper projects in the world.

Thiess Executive Chair and CEO, Michael Wright, said: “Securing this contract not only reaffirms our strong relationship with Oyu Tolgoi – it also demonstrates our commitment to excellence in service delivery, and our ongoing commitment to Mongolia, where we’ve operated since establishing in 2007. Our track record of safe and reliable underground performance has been key to earning the trust of our client and stakeholders, and we look forward to building on this success as we re-enter the main mining operations at Oyu Tolgoi.”

Thiess Group Executive Asia, Cluny Randell, said: “This new contract is a testament to the hard work and dedication of our team on the ground. Since starting the Oyu Tolgoi Boxcut and Decline project in 2016, we’ve consistently delivered safe and innovative solutions, with a strong focus on the development of our people. A contract of this scale in the main mine is a huge achievement and positions us for future growth at Oyu Tolgoi and in Mongolia.”

Thiess has been involved in multiple projects in Mongolia since 2007, including numerous projects with the TKAJV at Oyu Tolgoi.

MacLean to bolster parts support and field services at Oyu Tolgoi with ULE agreement

MacLean has entered into a dealer agreement with ULE Equipment Company, the full-service heavy equipment specialists based in Mongolia, that, it says, will improve MacLean parts support and field service capabilities at the Rio Tinto majority-owned Oyu Tolgoi copper-gold mine in the Southern Gobi Desert.

The partnership between MacLean and ULE offers Oyu Tolgoi a unique blend of global expertise and local understanding, MacLean says. MacLean’s decades of experience in underground mining equipment, combined with ULE’s deep-rooted presence in the Mongolian market, can provide significant benefits for the operations, according to Gerelt-Od Rinchin (Jerry), Executive Director, ULE. This new partnership could bolster the development of more underground mines in Mongolia, similar to Oyu Tolgoi.

“We’re thrilled to have ULE as an in-country partner in Mongolia, at the truly multi-generational Oyu Tolgoi mine,” Patrick Marshall, MacLean VP of Technology, says. “ULE have been adding value at the Oyu Tolgoi mine for close to two decades with innovative products, services and support. We look forward to adding another pillar of value to Rio Tinto by pursuing this Mongolian partnership.”

Jari Tuorila, VP Australasia for MacLean, added: “The size of the orebody and the expected mine life for this project in southern Mongolia make it almost unique in the mining world, so the team at MacLean Australasia recognizes the importance of this project and is taking a long view when it comes to selling and supporting MacLean mining vehicles into it. We have a good foundation to build on, with the early success of our LR3 Boom Lifts currently working at site, and we are eager to work with ULE to identify other support vehicle needs that Oyu Tolgoi will have in the months and years to come.”

He added: “Even though our Perth branch team is in the same time zone as Oyu Tolgoi, we are aware how remote the Southern Gobi Desert is and how critical it is to have a world-class business partner that will help us maximise the success of MacLean mining vehicles that get commissioned, trained up and supported at site, working closely with the heavy equipment experts at ULE.”

GCR Mongolia JV hits shaft sinking milestone at Oyu Tolgoi

GCR Mongolia, a joint venture between Gobi Infrastructure Partners and RUC Mining, says it has reached a depth of 1,000 m on Shaft #4 at the Oyu Tolgoi mine in Mongolia.

On the achievement, RUC Mining said: ­“This achievement is a testament to the unwavering dedication and efforts of our exceptional shaft sinking project team.”

Back in 2018, GCR Mongolia was awarded a contract to design, construct and commission the sinking and lining of Shaft #3 and #4 and build the stage one material handling system at the copper-gold underground project.

The shaft sinking aspect for these ventilation shafts involves blind sinking and concrete lining of the two shafts, while the material handling system will require the installation of 9 km of conveyors able to transport ore to surface at 6,500 t/h. Shaft #4 was planned to be sunk to a depth of 1,200 m with a finished diameter of 11 m.

Oyu Tolgoi, in the southern Gobi Desert of Mongolia, is expected to produce the equivalent of 500,000 t/y of copper at its peak.

Weir Minerals heralds 100 years of Linatex Premium Rubber

Linatex® Premium Rubber, manufactured solely by Weir Minerals Malaysia, is celebrating its 100-year anniversary as an industry leader in defence against abrasion.

The distinctive red rubber, renowned for its resilience, strength, resistance to wear and abrasion, offers exceptional performance in the harshest of mining and aggregate environments, according to Weir Minerals.

It has been field-tested in mine sites for a century, starting with the tin industry in Malaysia in the 1920s and continuing to the present day.

“Found in all the leading operations globally, it is the mining industry’s preferred first line of defence and protection against abrasion for expensive capital equipment – delivering best-in-class wear life and overall total cost of ownership,” the company says.

Brandon Greer – Processing Maintenance Supervisor, Pinto Valley Mine, Capstone, said: “I would definitely recommend the Linatex rubbers to really any mine. The life that we’ve seen is just phenomenal in comparison to what we’ve had in the past.”

Akhbayar Enkhsaikhan – Concentrator Maintenance Manager, Oyu Tolgoi Mine, added: “It significantly reduces material costs associated with changing out too frequently. On the cost side, most importantly, it enabled us to produce more copper.”

Dedicated to meeting customer demand and providing the most advanced solutions, Weir Minerals says it is continually working to modernise the manufacturing process for Linatex. The rubber manufacturing facility, located in Batu Caves, Malaysia, has recently been expanded to include a new Continuous Rubber Process (CRP2) facility, a new Banbury mixer to manufacture masticated dry rubber and additional rubber presses to support the growth within this area of the business.

The proprietary formula of Linatex Premium Rubber includes a unique liquid compounding phase which maintains the natural state and characteristics of the 95% natural rubber product, the company explains. The formula has remained unchanged since it was developed and patented in 1923 by Bernard Wilkinson. To ensure a consistent high-quality product, Linatex Premium Rubber routinely undergoes rigorous testing throughout the entire manufacturing and delivery process.

“Linatex Premium Rubber is the most sustainably manufactured rubber on the market,” Weir Minerals says. “The natural and renewable resource (pure latex is 100% sap of the rubber tree) is complemented by sustainable processes, minimal waste and a renewable solar energy system at the site.”

Rio Tinto and Mongolian Government ‘open’ Oyu Tolgoi Underground mine

The Prime Minister of Mongolia, Luvsannamsrain Oyun-Erdene, today joined Rio Tinto Chief Executive, Jakob Stausholm, 1.3 km underground to celebrate the commencement of underground production from the Oyu Tolgoi copper mine in the Gobi Desert.

This was followed by a ceremony with Oyu Tolgoi employees and leaders, Government of Mongolia representatives, Oyu Tolgoi Board members and local suppliers to mark this milestone towards Oyu Tolgoi ramping up to become one of the world’s leading copper suppliers.

Since the agreement between the Government of Mongolia and Rio Tinto in January 2022 to reset the relationship and move the Oyu Tolgoi underground project forward, 30 drawbells have been blasted and copper is now being produced from the underground mine. Oyu Tolgoi is expected to become the fourth-largest copper mine in the world by 2030, operating in the first quartile of the copper equivalent cost curve, Rio Tinto says. Ore is currently being processed from Panel Zero in Hugo North Lift 1 and production will ramp up over the coming years.

A partnership between Rio Tinto and Mongolia, the Oyu Tolgoi open pit and concentrator have been succesfully operating for over a decade. The total workforce of Oyu Tolgoi is currently around 20,000 people, of which 97% are Mongolian. Oyu Tolgoi works with more than 500 national suppliers and has spent around $15 billion in Mongolia since 2010, including $4 billion of taxes, fees and other payments to the state budget, according to the mining company.

Developing the underground mine is an investment of over $7 billion, unlocking the most valuable part of the copper resource for the benefit of all stakeholders. Oyu Tolgoi is expected to produce around 500,000 t/y of copper on average from 2028 to 2036 from the open pit and underground, enough to produce around 6 million electric vehicles annually, and an average of around 290,000 t over the reserve life of around 30 years.

Oyun-Erdene said: “I am proud to celebrate this major milestone with our partner Rio Tinto as we look towards Mongolia becoming one of the world’s key copper producers. The start of underground production at Oyu Tolgoi demonstrates our ability to work together with investors in a sustainable manner and become a trusted partner. The next phase of the partnership will enable the continued successful delivery of Mongolia’s ‘New Recovery Policy’ and Vision 2050 economic diversification strategy. Mongolia stands ready to work actively and mutually beneficially with global investors and partners.”

Stausholm said: “We would like to thank the Government of Mongolia for their commitment as our partner in achieving this remarkable milestone. We are starting underground production 1.3 km beneath the remote Gobi desert from an orebody that will be critical for global copper production and Mongolia’s ongoing economic development. The copper produced in this truly world class, high technology mine will help deliver the electrification needed for a net zero future and grow Rio Tinto’s copper business.”

Rio Tinto now has a 66% interest in Oyu Tolgoi LLC, the mine operating company, following its successful completion of the acquisition of Turquoise Hill Resources Ltd; with the Government of Mongolia retaining 34%.

Sustainable mining solutions to meet net-zero targets

Mining is an essential process that has become even more critical as the world moves towards a greater energy transition. Minerals are a crucial component in clean energy technologies such as electric vehicles, solar panels and batteries, and the demand for these minerals is increasing, Howden’s Livio Salvestro says.*

According to the International Energy Agency, the demand for certain minerals to support the transition is projected to increase more than twentyfold by 2040. Meeting global carbon reduction targets is essential to mitigating the effects of climate change and the mining industry will play a key role in this effort. Mining practices must adapt and evolve to be more environmentally friendly and help decarbonise operations. In line with global efforts to meet the Paris Agreement objective, mining companies are setting targets to reduce their greenhouse gas (GHG) emissions.

A PwC survey of CEOs in 2021 showed 76% of global mining and metals executives were concerned about climate change and environmental damage, up from 57% a year earlier. And 70% of global mining executives said they planned to increase their long-term investments in sustainability and environmental, social and governance (ESG) initiatives.

Challenges in decarbonising the industry

There are several ways mines can reduce their carbon footprint, but moving to a 100% electric mine would represent a transformational shift for underground mine operations where diesel engines have dominated for over 100 years. Underground diesel equipment represents one of the biggest environmental challenges a mine faces. Switching to an electric energy source can significantly impact mines, reducing their ventilation shaft and tunnel sizes; the size of their fans and heating and cooling systems; their carbon footprint; and their capital investment.

Diesel equipment can also represent a significant financial burden within a mine’s ventilation cost footprint, so moving to electric sources while updating ventilation solutions can be highly effective for improving overall environmental credentials. While progress has been made, which will result in future benefits, there are opportunities for the mining industry to reduce energy consumption and emissions through a combination of advanced sustainable technologies, actionable insight into mine operations and automation – solutions that exist today.

Energy efficiency in mining

Digital advancements are enabling the industry to become more efficient, safe and productive by collecting, analysing and implementing data to optimise mine conditions, processes and maintenance decisions. Digital technologies and automation can also be applied to ventilation.

Ventilation is a vital process in a mine’s operation. It is necessary for providing fresher air and, in some instances, cooling the working environment, clearing blast fumes and diluting exhaust fumes and gases generated by mining.

This means it needs to run consistently and reliably, often accounting for substantial operating costs and up to 40-50% of a mine’s total energy consumption. Advanced technology and more efficient ventilation systems can reduce costs and significantly contribute to a mine’s carbon reduction objectives.

Livio Salvestro is Global Mining Team Leader at Howden

The primary goals of ongoing mine ventilation developments are to mitigate environmental impact, as already outlined, by reducing GHG emissions and improving underground air quality. They are also necessary to create efficiency that is sustainable and reliable, so a mine continues to produce energy savings throughout its lifecycle. Optimising overall health and safety models is crucial, which rely on automation for unprecedented operational capabilities.

There are several solutions to support these goals, including electric mine air heating, which provides a simple and safe solution with zero emissions. Through a modular design approach, these systems use industrial grade, Incoloy tubular elements selected for optimal functionality and maintenance.

Optimised ventilation systems are also available to drive energy savings and contribute to net zero commitments. Products like Ventsim™ CONTROL utilise intelligent software that communicates with hardware devices to remotely monitor, control and automate airflow and heating and cooling systems.

Thermal heat recovery can result in operational flexibility and reduced emissions. By employing a system of heat transfer coils, liquid pumping stations and control and automation technology, the mine can generate heat recovery using potential sources like waste heat from mine exhaust air, central boilers, power generators, and compressors or green sources such as geothermal energy.

Ammonia refrigeration systems offer a sustainable solution with no harmful CO2 or HFC emissions. Ammonia is considered the “green refrigerant” and has been used for many years, however, it is now coming into its own with the demands for reducing the footprint of hydrocarbon and HCFC refrigerants that can affect the atmosphere.

Demonstrable ventilation success

Companies like Howden have been successfully supplying these green mine ventilation solutions for years, and the results are clear.

The Oyu Tolgoi mine in Mongolia required a new indirect air heating, ventilation and filtration solution. Howden developed a unique thermal heat recovery solution that included airlock access, pipe work engineering, main and bypass damper, and fan outlet. Howden’s solution can be used as a reference for the remainder of the mine’s development. Each heater house was designed to capture 22 MW of waste heat from the hot water system.

An electric heating system was supplied to a high-grade underground mine in northern British Columbia, Canada. The system included two direct-fired, hybrid M.I.D mine air heaters and enabled the mine’s electric mine air heating system to take advantage of low electricity prices.

Ventilation automation has been a part of several large-scale mine operations for decades and some mines have experienced reductions of more than 50-60% in energy consumption and 11,500 t of CO2 emissions.

The Newmont Éléonore mine in Quebec, Canada, brought in a Ventsim CONTROL system, which included ventilation monitoring stations and the automation of all ventilation equipment. To date, there has been a 43% reduction in mine heating costs, a 56% drop in underground ventilation electricity costs and a 73% decrease in the cost of surface ventilation electricity.

Recognising the proven benefits of Howden’s Ventilation on Demand system, Newmont – Éléonore won the Eureka Prize from Écotech Québec.

As a pioneer, Howden engineered ammonia refrigeration systems in mines during the 1970s. More recently, the company supplied ammonia screw chillers at the Prominent Hill mine in South Australia for OZ Minerals. In partnership with the customer, Howden created solutions that had the highest functionality while supporting their net-zero targets.

As environmental pressure builds, especially on mining companies, now is the time to implement proven solutions to support a cleaner energy future.

*Livio Salvestro is Global Mining Team Leader at Howden

Monadelphous receives work with Rio Tinto and Talison Lithium

Monadelphous Group says it has secured new contracts in the resources sector totalling approximately A$100 million ($70 million), which includes work on the Oyu Tolgoi underground project, the Greenbushes lithium mine and the Marandoo iron ore mine.

At Oyu Tolgoi in Mongolia, Monadelphous is to construct surface infrastructure for the underground project. The work includes construction of two conveyors and an electrical substation, and associated integration to existing facilities.

Monadelphous has been operating in Mongolia since 2017 and will continue its focus on upskilling its Mongolian national employees as a key element of the contract execution strategy, Monadelphous said.

In addition, the company has been awarded a contract with Talison Lithium Australia for the construction of a range of facilities associated with the mine services area at its Greenbushes mine site in the southwest of Western Australia. The work, which includes structural, mechanical, piping and electrical and instrumentation services, is expected to be completed in the first half of 2023.

Monadelphous’ fabrication business, SinoStruct, has secured a contract to fabricate over 2,000 t of structural steel for a construction project in Ashburton in the Pilbara region of Western Australia. Work is expected to be completed in early 2023.

Also in the Pilbara region, Monadelphous has been awarded a contract with Rio Tinto for the upgrade of conveyor facilities at the Marandoo iron ore mine. Site works are scheduled to commence in early 2023 and are expected to be completed in the March quarter of 2024.

Rio, TRQ and Mongolia agree on Oyu Tolgoi Underground development path

Rio Tinto, Turquoise Hill Resources (TRQ) and the Government of Mongolia have reached an agreement that, Rio says, will move the Oyu Tolgoi (OT) project forward, resetting the relationship between the partners and increasing the value the project delivers for Mongolia.

As a result, the OT Board, comprised of representatives of Rio Tinto, TRQ and Erdenes Oyu Tolgoi (EOT), the latter of which is wholly owned by the Government of Mongolia, has unanimously approved commencement of underground operations. This step unlocks the most valuable part of the mine and is expected to begin in the coming days, with first sustainable production expected in the first half of 2023, according to Rio Tinto.

As part of a comprehensive package, TRQ will waive the $2.4 billion EOT carry account loan in full, comprising the amount of common share investments in OT LLC funded by TRQ on behalf of EOT to build the project to date, plus accrued interest.

The Parliament of Mongolia has approved a resolution (Resolution 103) that resolves the outstanding issues that have been subject to negotiations with the Government of Mongolia over the last two years in relation to addressing Parliament Resolution 92 (December 2019).

With this approval, the Parliament of Mongolia has required that certain measures be completed in order for Resolution 92 to be considered formally implemented. Among the measures already addressed are improved cooperation with EOT, implementation of measures to monitor OT underground development financing mechanisms and enhance ESG matters and the approval of the Electricity Supply Agreement.

Rio says it is continuing to work with the Government of Mongolia and TRQ to finalise the remaining outstanding measures of Resolution 92, namely the formal termination of the Oyu Tolgoi Mine Development and Financing Plan (UDP) and resolution of the outstanding OT LLC tax arbitration.

An updated funding plan has been agreed to address TRQ’s current estimated remaining funding requirement for the OT Underground Project. Until sustainable underground production is achieved, OT will be funded by cash on hand and rescheduling of existing debt repayments, together with a pre-paid copper concentrate sales agreement with TRQ. This is in line with restrictions on debt financing contained in Resolution 103, passed on December 30, 2021.

Rio Tinto and TRQ have amended the Heads of Agreement signed in April 2021 to ensure they appropriately fund OT. The capital forecast for the project is $6.925 billion, including $175 million of known COVID-19 impacts to the end of 2021. Forecasted remaining underground capital expenditure is approximately $1.8 billion. A reforecast will be undertaken during the first half of this year to determine a revised cost and schedule estimate that will reflect:

  • Any further COVID-19 impacts;
  • Any additional time-based impacts and market price escalation arising from resequencing due to 2021 budget constraints (as a result of the OT Board not approving the capital budget uplift at the time the Definitive Estimate was finalised); and
  • Updated risk ranging reflecting the latest project execution risks.

The key elements under the amended Heads of Agreement include:

  • Pursuing the rescheduling of principal repayments of existing OT project finance to potentially reduce the OT funding requirement by up to $1.7 billion;
  • Seeking to raise up to $500 million of senior supplemental debt at OT from selected international financial institutions which could be put in place after sustainable underground production is achieved;
  • Rio Tinto providing a co-lending project finance facility to OT of up to $750 million to be made available after sustainable underground production is achieved (with up to $300 million of such amount being available under a short-term secured advance directly to TRQ pending such co-lending); and
  • TRQ agreeing to conduct equity or rights offerings of up to $1.5 billion (with an initial offering of at least $650 million by no later than August 31, 2022).

The re-profiling of the existing OT project finance and any additional senior supplemental debt at OT will be subject to availability and terms and conditions being acceptable to Rio Tinto and TRQ, according to the company.

The OT Board has also approved the signing of an Electricity Supply Agreement to provide OT with a long-term source of power from the Mongolian grid, under terms already agreed with the Government of Mongolia. In meeting OT’s commitment to sourcing power domestically, Rio Tinto will work with the Government to support long-term renewable energy generation in support of the Mongolian grid. The Government of Mongolia and OT are in constructive discussions with the Inner Mongolia Power International Cooperation Company (IMPIC) for an extension of current power import arrangements beyond the current agreement of July 2023. IMPIC has indicated its support for an extension and commercial terms are being finalised.

Luvsannamsrain Oyun-Erdene, the Prime Minister of Mongolia, said: “The commencement of Oyu Tolgoi underground mining operations demonstrates to the world that Mongolia can work together with investors in a sustainable manner and become a trusted partner. As part of our ‘New Recovery Policy’, I am happy to express Mongolia’s readiness to work actively and mutually beneficially with global investors and partners.”

Rio Tinto Chief Executive, Jakob Stausholm, said: “We would like to thank the Government of Mongolia for their commitment to working productively with Rio Tinto and TRQ to reach this crucial agreement that will see one of the world’s largest copper growth projects move forward and firmly establish Mongolia as a global investment destination. This agreement represents a reset of our relationship and resolves historical issues between the OT project partners. We strongly believe in the future of this country and I am personally committed to ensuring that the people of Mongolia benefit strongly from OT along with our shareholders.

“I have visited Mongolia twice in the last few months and I cannot help but be proud of what has been achieved by our workforce, hand-in-hand with communities, suppliers and other partners. I would like to thank the many thousands of people involved for what they have achieved.

“The OT underground development will consolidate Rio Tinto’s position as a leading global supplier of copper at a time when demand is increasing, driven by its role in enabling decarbonisation and electrification in the race to net zero. We will also explore additional opportunities to decarbonise the OT operations, including sourcing renewable power.”

Steve Thibeault, Interim Chief Executive Officer of Turquoise Hill Resources, added: “Today is a landmark day for Turquoise Hill and a major milestone in the development of the Oyu Tolgoi underground development project. We are very excited to be starting work on the undercut, which is critical to unlocking the immense potential of this world-class, high-grade deposit for the benefit of all stakeholders. Following the agreements with the Government of Mongolia and the Amended Heads of Agreement with Rio Tinto being put in place, we now have greater certainty and confidence to complete construction of this once-in-a-generation mine that, when finished, is expected to be one of the largest copper producing mines in the world and a generator of vast economic value and employment in Mongolia and of returns for our shareholders for years to come. I want to thank the Government of Mongolia for its commitment to securing a balanced agreement that helps to advance the project while ensuring that all stakeholders including the people of Mongolia truly benefit from the development of this resource. This agreement says a lot about the positive environment for foreign investment in the country.”

By 2030 OT is expected to be the fourth largest copper mine in the world. It is a complex greenfield project comprising an underground block cave mine and copper concentrator as well as an open-pit mine which has been successfully operating for almost 10 years. It is also one of the most modern, safe, sustainable and water-efficient operations globally, with a workforce which is more than 96% Mongolian. Since 2010, OT has spent a total of $13.4 billion in-country, including $3.6 billion of taxes, fees and other payments to the state budget. The size and quality of this Tier 1 asset provides additional expansion options, which could see production sustained for many decades.

At peak production, OT is expected to produce around 500,000 t/y of copper on average from 2028 to 2036 from the open pit and underground, and an average of around 350,000 t for a further five years, compared with 163,000 t in 2021. The underground Ore Reserve has an average copper grade of 1.52%, which is more than three times higher than the open pit reserve, and contains 0.31 g/t Au.

Oyu Tolgoi adopts Cohda Wireless V2X vehicle positioning solution

Cohda Wireless is applying its vehicle positioning solution at the Oyu Tolgoi mine in Mongolia aiming to drive safety and productivity in an initiative that could pave the way for, it says, a new industry standard.

Cohda Wireless is headquartered in Australia and has offices in Europe, the US and China. Its V2X (Vehicle-To-Everything) technology connects vehicles with each other and with roadside infrastructure to create a cooperative and intelligent transport environment, the company says.

Now, its V2X-Locate technology is being deployed at the Rio Tinto-managed copper and gold mine in Mongolia to provide “unheralded vehicle and personnel location accuracy”, Cohda says.

This solution was initially developed to solve the vehicle positioning accuracy challenges inherent in the urban canyons of cities where large buildings, underground car parks and tunnels interfere with GNSS signals. Using DSRC (dedicated short-range communication) signals, Cohda’s signal processing and positioning algorithms provide accurate vehicle position irrespective of GNSS availability and/or quality and is therefore suited to mining environments.

As Russell Kennett, Manager Underground Technology at Oyu Tolgoi explains, Cohda’s technology has now been adapted to serve a mining environment for the first time.

“Cohda’s V2X-Locate allows all equipped mobile fleet, fixed plant and personnel to be reliably tracked in real time to sub-metre accuracy in a GNSS-denied environment, to prevent incidents and assist in emergency evacuations and to enable traffic management and schedule optimisation,” he said.

Cohda Wireless CEO, Dr Paul Gray, said the widespread adoption of connected, intelligent transport solutions in the mining sector will greatly reduce the risk of injury or death and will also drive productivity gains.

“The system can integrate and manage location data from multiple sensor types with sub-metre accuracy throughout the mine site and is a significant improvement on using a combination of disparate collision avoidance systems across the mining environment, as is usually the case,” he says.

“When you have hundreds of vehicles and personnel operating in close proximity underground, a metre matters! And, whilst the prevention of injury and death is always the top priority, we also know that the ability to visualise, optimise and monitor vehicles brings significant operational benefits and efficiencies.”

A Cohda V2X-Locate system is in place and ready to go live at Oyu Tolgoi. Over 200 mining vehicles of all types are being fitted with Cohda’s XBU-V specially adapted On-Board units, which connect vehicles to each other and to XBU-I Road-Side Units that are installed in mine tunnels. Over 2,000 personnel will use V2X-Locate compatible cap lamps so that the collective system can use time-of-flight analysis of wireless signals to resolve spatial locations, the company explained.

Mining vehicles are fitted with a human machine interface that will notify operators of potential collisions. The system supports EMESRT Level 7 (Alert) and partial Level 8 (Advise) controls with full Level 8 controls and Level 9 (Intervention) controls on the Cohda product roadmap, it said.

Kennett believes this deployment could be instrumental in adopting an industry peer-to-peer communications and location standard.

“This project allows us to benefit from a highly tested, future-proofed, automotive-level safety technology that has proven reliability, scalability and robustness,” he says. “This potentially opens the door for the introduction of mine-wide peer-to-peer V2X networks that OEMs and vendors can integrate into their products to ensure interoperability regardless of the setting.”