Tag Archives: Piauí nickel project

Brazilian Nickel achieves NHP heap leaching milestone at Piauí Nickel Project

Brazilian Nickel plc has announced that, after an 18-month construction and commissioning period, continuous nickel production has begun from the Piauí Nickel Project (PNP) in Brazil.

The first nickel hydroxide product (NHP) was produced from the world’s first standalone nickel laterite heap leaching operation recently, with initial production from the PNP1000 ramping up to produce 1,400 t/y of nickel in NHP at a later date.

In 2016 and 2017, Brazilian Nickel successfully demonstrated large scale heap leaching, purification and recovery of nickel and cobalt from Piaui ore. The company has expanded the existing demonstration plant to develop the PNP1000 operation.

The annual production guidance from the PNP1000 operation for 2022 is 300 t of nickel and 3 t of cobalt. This is anticipated to grow to 1,400 t of nickel and 35 t of cobalt in 2023.

The full-scale PNP operation could produce an average of 25,000 t/y of nickel and 900 t/y of cobalt, according to the company.

Mike Oxley, Chief Executive Officer, said: “We are a producer! Although only a junior mining company with a small team and budget, we have successfully put the PNP1000 into operation. The production of nickel and cobalt at PNP1000 is a great achievement for the company. We are particularly proud to be bringing online a new stream of critical metals in this current environment where there is a growing need for a secure supply of nickel and cobalt which is required in green technologies, such as electric vehicles and solar panels.

“I would like to publicly share my enormous appreciation for the great work carried out by the team. Given the global disruptions of the last couple of years, what they have achieved is stunning and I am immensely proud of them, particularly because so many of the team are from the local project area. Through their hard work and dedication, they have shown how the simplicity of the heap leach processes can lead to rapid commissioning and start-up such that the challenge of supplying ever increasing demand for nickel to global markets can be met. Well done!”

Anne Oxley, Technical Director, added: “This is a huge step for Brazilian Nickel as we become a nickel laterite heap leach producer. Producing nickel in NHP from our low-carbon process will help the planet’s race to combat climate change. The product will feed the ever growing demand from electric vehicles.

“The knowledge and skills that have been developed over this process will be invaluable to the final delivery of the larger PNP operation. Production at PNP1000 will further develop the skills of our team and capabilities of our systems and processes.”

US DFC investment paves way for Piauí nickel-cobalt production, TechMet says

The US International Development Finance Corp (DFC) has made a $25 million investment into TechMet Ltd, a private investment company with a portfolio of projects that produce, process and recycle metals tied to the production of electric vehicles (EVs), renewable energy systems and energy storage.

The funds will be used to bring into initial commercial production one of TechMet’s core investments, Brazilian Nickel Plc, which will be a low-cost nickel-cobalt producer in Piaui, in north-eastern Brazil, it said.

Piauí is a nickel laterite heap leaching project that has a combined measured and indicated JORC compliant resource of 72 Mt at 1% Ni and 0.05% Co. Brazilian Nickel has previously completed a large-scale demonstration of the heap leaching, purification and recovery of nickel and cobalt from the Piauí ore (pictured).

The DFC investment, part of TechMet’s Round 2 equity raising, follows on the heels of US President, Donald Trump, signing an Executive Order and declaring a National Emergency to expand the domestic mining industry, support mining jobs, alleviate unnecessary permitting delays, and reduce the US’ dependence on China for critical minerals.

Nickel and cobalt are two key ingredients in the production of lithium-ion batteries that power EVs and provide renewable energy storage. As battery technologies transform the global mobility and energy landscape, the demand growth for these metals is expected to accelerate.

TechMet said: “While China has built a position of overwhelming supply chain dominance, the United States’ continued reliance on imports for the supply of critical metals represents a significant threat to the long-term competitiveness of American industry. TechMet, aligned with US interests, is committed to developing an independent supply of these critical metals.”

Brian Menell, Chairman and CEO of TechMet, said: “We are very pleased to have secured this funding and support from DFC, which enables Brazilian Nickel Plc to begin the commercial production of nickel and cobalt products used in the production of EV batteries. Having this level of US support is a great endorsement of TechMet’s team and strategy.”

Adam Boehler, CEO of the US International Development Finance Corp, a US Government agency, said: “This important financing will support economic growth in one of Brazil’s most underdeveloped areas. Investments in critical materials for advanced technology support development and advance US foreign policy.”

TechMet has been operational for three years and its core investments include:

  • Brazilian Nickel Plc;
  • Li-Cycle – lithium-ion battery recycling with a producing plant in Canada and a plant under construction in Rochester, New York;
  • US Vanadium – vanadium specialty chemicals production in Arkansas (USA); and
  • Tinco – one of the largest tin and tungsten mines in Rwanda.

TechMet also has an interest in a producing Rare Earths metals project and is developing TechMet Ventures to invest in new opportunities across the supply chain, it says.

Base metal price rise sparks nickel-cobalt laterite activity

With the nickel price having recovered from the late March lows and now trading above the $15,000/t mark on the LME, those miners and developers tied to the base metal have been making moves in the last few months. Alan Taylor at ALTA 2020 Online recently highlighted some of the more significant news in the nickel-cobalt laterite sector.

It comes just two months prior to the start of the virtual conference.

Ravensthorpe restarts

Often viewed as an industry bellwether, the First Quantum-owned Ravensthorpe nickel mine (pictured) in Western Australia is continuing with a restart plan despite coronavirus challenges, the company recently reported.

The acid plant and atmospheric leaching operations restarted in March 2020, with the first high pressure acid leach (HPAL) circuit brought on stream in mid-April, followed by product drying and containerising of nickel mixed hydroxide product.

The second HPAL circuit is scheduled to come online in due course.

Director of Exploration, Mike Christie, said previously at Paydirt’s Africa Downunder conference in September 2019 that the mine plans to ramp-up production to between 20,000-30,000 t/y of nickel over the next few years.

Some 1,979 t of nickel was produced at the operation in the June quarter.

Ramu expansion engineering ready

Looking back to an ASX announcement on October 8, 2018, from Highland Pacific, a minority partner in the Ramu Nickel JV, a A$1.5 billion ($1.1 billion) expansion continues to be investigated.

Ramu is currently rated at 34,000 t/y nickel and 3,300 t/y cobalt as mixed hydroxide precipitate (MHP), achieved in 2017.

By way of an update, Craig Lennon, Executive Director of Highlands Pacific (now a wholly-owned subsidiary of Conic Metals Corp), advised Taylor that the expansion project is engineering-ready, although the final decision to proceed is dependent on factors including global markets and final permitting decisions in Papua New Guinea.

Indonesia projects slowed

There are several HPAL projects in Indonesia aimed at producing MHP for the electric vehicle battery industry. They received environmental approvals in January 2020, allowing them to proceed with construction, according to Jack Anderson of Roskill, however, their development depends on Chinese expertise and progress is likely to be slowed due to Chinese workers involved in the construction being quarantined.

Sunrise PEP progressing towards Q3 2020 completion

Fluor Australia Pty, as Project Management Contractor, is working with the Clean TeQ-owned Sunrise nickel/cobalt/scandium project team to develop a comprehensive Project Execution Plan (PEP) for the Sunrise project in New South Wales, Australia, according to reports.

The company expects that completion and announcement of the outcomes will be late in the September quarter.

Clean TeQ advises that the PEP capital estimate will likely be higher than the 2018 definitive feasibility study figure, while the operating costs indicate the project will remain extremely competitive because of strong cobalt by-product credits.

Queensland offers funding for Sconi

The Queensland government has offered Australian Mines a conditional financial support package for the development of the Sconi cobalt-nickel-scandium project in north Queensland, the mine developer says.

The package will be subject to a number of conditions including a timetable for securing an offtake agreement for all of the nickel sulphate and cobalt sulphate production (September 2020); delivery of a detailed execution plan, obtaining approved financing for construction and making a final investment decision; appointing an engineering, procurement, construction management contractor (end 2020); and completion of construction (July 2023).

It also includes conditions for employment of people and engagement of independent contractors working directly on the project.

Australian Mines, in August, became the first mineral resources company to be certified a “Carbon Neutral Organisation” under the Australian Government’s Climate Active program.

Piauí project granted preliminary environmental licence

Brazilian Nickel plc announced the granting of a Preliminary Environmental Licence by the Brazilian Piauí State Environmental Agency on October 22, 2019, for the mining and heap leaching processing plant to produce nickel and cobalt products for the battery industry at its Piauí nickel project.

The company says it is now ready to advance through a bankable feasibility study (BFS) enable financing and application for a construction permit.

An operating demonstration plant has leached 8,000 t of ore in full-height heaps and has achieved first sales of nickel and cobalt products. This will allow the company to expand the existing demonstration plant by a factor of 10 to 1,400 t/y nickel to jump-start the project to immediate producer status without the need for a BFS.

Process innovations

On the process innovation front, there have recently been two major stories from Pure Minerals and Metso Outotec.

Pure Minerals has secured a A$2.55 million grant via its wholly owned subsidiary Queensland Pacific Metals Pty Ltd (QPM) for the Townsville Energy Chemicals Hub (TECH) project. QPM and project partners Direct Nickel Projects Pty Ltd (DNi) and the Commonwealth Scientific and Industrial Research Organisation (CSIRO) successfully applied for the Federal Government grant.

The TECH project will process imported, high-grade nickel-cobalt laterite ore from New Caledonia to produce nickel sulphate, cobalt sulphate and other valuable co-products. If it proceeds it will be the first commercial application of the DNi Process™.

The next step is a pilot plant test work program on a bulk sample received from New Caledonia ore supply partners.

And, finally, Metso Outotec has introduced a new novel superheated steam sulphation process.

The process is a recent development of Metso Outotec, Finland, and has been successfully tested on a laboratory scale. It includes agglomeration of ground laterite with sulphuric acid, then superheated steam treatment at elevated temperature followed by water leaching. Nickel and cobalt are sulphated and solubilised. Iron dissolution is minimised by conversion from goethite to hematite. Sulphuric acid consumption is said to be moderate.

A paper on the process is to be presented by Metso Outotec in the ‘Nickel-Cobalt-Copper Conference’ at ALTA 2020 Online.

Pressure Acid Leaching for the production of nickel and cobalt for the battery industry is one of the key topics of the ‘Nickel-Cobalt-Copper Conference’ to be held on November 10-12 as part of ALTA 2020 Online.

This will be followed on November 13 by a short course ‘The ART of HPAL – The way of Success’. The course presenters played key roles as owner and engineering contractor in Sumitomo’s successful Coral Bay and Taganito HPAL projects in the Philippines.

International Mining is a media partner of ALTA 2020 Online