Tag Archives: RDH Scharf

Polymetal and SMT Scharf sign underground electric vehicle MoU

Polymetal and SMT Scharf have signed a Memorandum of Understanding (MoU) for a potential strategic cooperation in underground electric vehicles (EV) development in line with the miner’s climate strategy.

The MoU outlines that Polymetal and SMT will cooperate in the development, implementation and testing of zero-emission battery EVs. Initially, the collaboration is to be focused on mid-ranged LHDs and trucks, with potential involvement of drill rigs and utility vehicles in the future, Polymetal said.

IM understands Polymetal has previously tested RDH (now owned by Scharf under RDH-Scharf) battery-electric machines at some of its underground mines.

Two pairs of units (an LHD and truck) are going to be tested at Polymetal’s operations during the one-year trial with further collaborative re-design, signing of a distribution agreement and establishment of an after-sales support centre, Polymetal said, adding that the strategic cooperation is set to last for 10 years with an opportunity for further extension.

“The partnership with SMT grants us an easy access to customisable battery-electric vehicles which could positively contribute to our operating costs dynamics, greenhouse gas (GHG) emissions and personnel safety at underground mines,” Vitaly Savchenko, COO of Polymetal, said. “It fits well into our strategy to gradually involve EVs across the group’s operations and marks another step towards cutting carbon emissions by 5% in 2023.”

Polymetal’s GHG emissions from mining fleet and mobile machinery at the hubs with underground mines for 2019 were 334 Kt of CO2 equivalent, which is 12% of the group’s total emissions (Scope 1+ 2).

Codelco puts its mine electrification efforts into first gear

Codelco says it will trial a Komatsu hybrid LHD at its El Teniente underground copper mine, in Chile, as the company looks to reduce the amount of greenhouse gas it emits from its operations.

The diesel-electric hybrid is likely to increase productivity by 10-20% and cut diesel consumption by at least 25%, Codelco said.

The LHD is just one of a number of pieces of new equipment the company is bringing into the El Teniente operation to reduce its carbon footprint. The others include an RDH-Scharf electric scissor lift (the Liftmaster 600 EB), which comes with operating costs 70% lower than the diesel equivalent; two 100%-electric buses to transport workers from Rancagua to the El Teniente operations (at 3,100 m high); and a 100%-electric bus link for urban use within Rancagua.

“Codelco’s electromobility strategy also contemplates the incorporation of an electric bus for the Chuquicamanta Division for the first half of this year,” Codelco said in a statement translated from Spanish to English. “In addition, El Teniente will add three additional electric buses during the year, a second LHD, this time 100% electric, and an electric mining truck for the interior of the mine.”

Octavio Araneda, a Vice President of Operations for Codelco, said (also in Spanish to English translation): “In the framework of our Sustainability Master Plan, in Codelco we execute a transition program to gradually decarbonise the energy matrix of our operations.

“An edge of this initiative is our strategy of electromobility that, after positively avoiding a pilot experience with light vehicles last year, today celebrates this new milestone with unprecedented production teams. ”

On the Komatsu hybrid LHD, Codelco said the electric drive machine has no gearbox or filters and uses diesel only for the generation of “motive power”.

“It will be used industrially for the first time in Codelco El Teniente to start marketing it to the rest of the industry internationally,” Codelco said.

Komatsu has, so far, released details on an 18 t hybrid LHD (the Joy 18HD) and a 22 t hybrid model (Joy 22HD). Last year, Byrnecut Australia said it was to trial a Joy 22HD at OZ Minerals’ Prominent Hill copper-gold mine in Australia in the June quarter of 2018, as it looked to test production efficiencies, diesel savings and overall costs associated with this equipment.

Codelco is hoping use of this hybrid LHD will bring down operating costs by 30%, increase the reliability and availability of LHDs by 10-20% – due to less engine hours, longer life and easier replacement of components – and reduce emissions and heat released by over 25%.

The company is after an even bigger boost in scissor lift use, expecting reliability and availability of the new machine to go up 20-30%, while the energy expenditure of the electric scissor platform is expected to be just 75-149 kW. Noise reduction is estimated at 70% compared with the diesel version, while the heat released is expected to drop 80-90% when compared with the diesel version.

The XMQ6130 eTech electric buses transferring workers from Rancagua to El Teniente have been manufactured by King Long in China and can hold 44 passengers, while the urban electric buses, also built by King Long, are the model XMQ6127e for up to 87 passengers.

Andrew Schinkel on Kirkland Lake Gold’s battery-electric journey at Macassa

Kirkland Lake Gold is now carrying out more than 80% of its ore production from the Macassa gold mine in Ontario, Canada, with battery-electric machines, Andrew Schinkel, Senior Electrical Engineer, Macassa Mine Complex, told attendees at The Electric Mine conference in Toronto on Thursday.

The company placed its first battery-electric machine order in 2011, but now has 24 battery-powered LHDs and nine haul trucks (including four 40 t Artisan Vehicles Z40 machines, and Epiroc and RDH Scharf LHDs, among other machines), Schinkel said in a presentation titled, Powering up Macassa: operating a major battery-electric fleet at a deep underground mine.

The company’s learnings over the past eight years have been vast, but the main points Schinkel highlighted were trucks had slightly more availability than loaders, batteries can run down power quickly, the capital cost can be slightly higher than the diesel equivalent – but “it’s not about minimising costs, it’s about maximising value”, he said – and there is not as much equipment to choose from when compared with diesel machines.

Still, the company has made significant progress with these machines, he said. This includes increased reliability of machines, an increasing amount of purchasing options and improvements in the battery change-out process.