Tag Archives: Rig Control System

Epiroc to deliver trucks, and rock reinforcement and drill rigs to Hindustan Zinc mines

Automation, Base metals, Equipment maintenance, Mine operation news, Mining equipment, Mining services, , , , , , , , , , ,

Epiroc has been awarded a large order for mining equipment and aftermarket support from Hindustan Zinc Limited in India, with the OEM set to deliver a fleet of mine trucks as well as rigs for rock reinforcement, face drilling and production drilling.

Hindustan Zinc, part of Vedanta Group, is the world’s second largest zinc producer and the world’s third largest silver producer.

The equipment will be used at its mines across the state of Rajasthan in north-western India, namely Rampura Agucha, Sindesar Khurd, Zawar, Kayad and Rajpura Dariba.

The equipment order is valued at about SEK215 million ($20.7 million) and was booked in the June quarter of 2024. In addition, the equipment is backed up by a full service and maintenance contract for a period of six to eight years.

“We have a long-standing and productive partnership with Hindustan Zinc, and we are happy to continue supporting the company on its journey toward operations that are as safe and productive as possible,” Helena Hedblom, Epiroc’s President and CEO, says.

Arunkumar Govindarajan, President for Epiroc India, added: “Epiroc has supported the development of Hindustan Zinc in India with underground mining equipment since the 1980s. More than half of the machines in this order will be delivered from Epiroc’s manufacturing facility in Nashik, supporting the “Make in India” efforts.”

The ordered equipment includes the Minetruck MT65 S, the Simba E70 S production drilling rig, the Boomer M2D face drilling rig, and the Cabletec M10 S rock-reinforcement rig. The S indicates the machines are part of the Smart series. Machine features include Epiroc’s Rig Control System, RCS, which makes them ready for automation and remote control.

Deliveries will start in the September quarter of 2024 and will continue into early 2025.

Epiroc upgrades SmartROC C50 drill rig with long feed option

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Epiroc says its SmartROC C50 will now be available with a choice of two feeds, the standard feed or a long feed, allowing the drill rig to deliver even more metres per shift.

This rig combines high penetration rates with superior hole quality – even in the most challenging conditions, the company claims.

The long feed enables this COPROD rig to deliver even more meters per shift by increasing drilling time and reducing the time changing rods, according to Epiroc. Additionally, less rod changing reduces wear on consumables and helps lower fuel costs. This makes this machine even more cost effective.

Epiroc said: “The SmartROC C50 is one of fastest, safest and most efficient drill rigs available on the market. The well-known surface drill rig is a favoured choice for contractors and mining customers who require both raw power and precision. This is due to the COPROD technology, which offers the unique combination of precision and speed. Together with the new long feed, this rig will be beneficial to mining and quarrying operations all around the globe.”

The SmartROC C50 with a long feed can carry a 7.3 m starter rod and 6 m rods in the carousel, which increases the maximum hole depth to 37 m. There is also a significant increase in its single-pass capacity, according to Epiroc.

“We have taken this top class surface drill rig and made it even more appealing with this new long feed option,” Ulf Gyllander, Global Product Manager at Epiroc, said. “With its smart Rig Control System (RCS) and easy-to-use touch screen, we are proud to call the SmartROC C50 a class-leading rig.”

Epiroc to deliver automation-ready drill rigs and LHDs to Hummingbird’s Komana mine

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Epiroc says it has won a large equipment order for a new underground mine at the Hummingbird Resources-owned Komana mine in southern Mali.

Hummingbird, through its subsidiary Société des Mines de Komana, has selected Epiroc drill rigs and loaders with advanced automation features for the development of a new underground mine at Komana, which is part of Hummingbird’s wider Yanfolila operation. Epiroc is to also provide drilling consumables as part of the agreement.

The equipment is made up of Boomer M2 face drilling rigs; Simba M6 production drilling rigs; and Scooptram ST18 loaders. The loaders will come equipped with Scooptram Automation, which lets an operator control the vehicles tele-remotely from a safe distance.

Additional automation features for the machines include Epiroc’s telematics system Certiq, which allows for intelligent monitoring of machine performance and productivity in real time, and Epiroc’s Rig Control System, RCS, which makes them ready for automation and remote control.

Sarah Hoffman, Vice President Sales & Marketing at Epiroc’s Underground division, said: “We look forward to contributing to Hummingbird Resources’ success at their new underground mine, where our machines and first-rate automation solutions will help achieve optimal productivity and safety, and we thank them for placing their trust in Epiroc as their partner of choice.”

Dan Betts, CEO of Hummingbird Resource, added: “With Epiroc’s specialty and experience in underground mining equipment supply, Hummingbird has a partner of choice in the industry. As Epiroc’s equipment arrives on site, we are increasingly progressing our underground mine development at our Yanfolila, Mali operation to underpin the future production pipeline at that asset for the company.”

Epiroc equips 18-t Scooptram ST18 SG with bigger battery capacity, automation capabilities

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Epiroc says it has advanced even further on safety, sustainability and productivity goals with the launch of the battery-electric, automation-ready Scooptram ST18 SG.

This 18-t loader is the most powerful loader yet in Epiroc’s growing fleet of battery-electric vehicles.

“By featuring market-leading battery autonomy and a complete battery safety system, Epiroc’s customers can now go the extra mile when it comes to safety, sustainability and productivity in the 18-t loader segment,” the company said.

According to Erik Gert, Global Product Manager – Scooptram at Epiroc’s Underground division, the interest from customers for this new machine has been extensive, with several loader orders already booked.

The very first of these machines will be delivered to Boliden’s developing Rävliden mine in Sweden. This is part of a wider order –  confirmed in June –  which included battery-electric versions of the Boomer face drilling rig and Boltec rock bolting rig to go to the Rävliden, Kristineberg and Renström mine sites in northern Sweden.

“Scooptram ST18 SG is a great fit for their high ambitions regarding sustainability and automation,” Gert said.

Scooptram ST18 SG is the answer to the rising demand for large segment loaders in underground operations as well as the need to reduce greenhouse gases from the mining industry, according to Epiroc. The loader features up to 50% higher installed battery capacity compared with other OEMs, resulting in longer autonomy with fewer stops for charging or battery swapping. The high energy-density battery also comes with both active and passive safety systems.

Gert added: “Compared to using a fossil-fuelled loader with similar capacity, the Scooptram ST18 SG eliminates 365 t of CO2 emissions annually. It also reduced heat, noise, and the need for ventilation – which is crucial as mines become increasingly deeper.”

The Scooptram ST18 SG uses Epiroc’s second-generation battery-electric drivetrain, which, it says, has been proven in field by the Scooptram ST14 SG. This drivetrain, the company says, provides outstanding acceleration, manoeuvrability and responsiveness for the operator.

Sarah Hoffman, VP Sales & Marketing at Epiroc’s Underground division, said: “With the Scooptram ST18 SG, we’re bringing our leading zero-emission technology to large-size underground mines. This is an important step in our ambition to drive the industry forward – to a more sustainable, productive and safer future.”

The Scooptram ST18 SG is part of the Smart and Green series (SG), combining battery-electric driveline with Epiroc’s Rig Control System (RCS). It is prepared for 6th Sense functionality such as automation and remote control.

Epiroc LHDs, trucks and drills set for Kipushi underground project in DRC

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Epiroc says it has won a large order from JCHX Mining and Construction Ltd for equipment to be used at the Kipushi underground project in the Democratic Republic of the Congo.

Kipushi is an underground mine that is reopening under the leadership of Kipushi Corporation, a joint venture between Ivanhoe Mines of Canada and Gécamines, a DRC state-owned mining company.

JCHX, a mining contractor, has ordered several Epiroc loaders, mine trucks and drill rigs, including service support, for use at the zinc, copper, germanium and silver mine in the Haut-Katanga, province in southern DRC. After decades of production, the mine closed for care and maintenance in 1994. Construction started last year to re-open the mine, with late 2024 as target to start production. The mine will be powered by clean, renewable hydro-generated electricity, according to the owners.

The equipment order is valued at about $17 milion and was booked in the March quarter of 2023.

“We look forward to supporting JCHX in making operations at the Kipushi mine as safe and productive as possible,” Helena Hedblom, Epiroc’s President and CEO, says.

Sami Niiranen, President of Epiroc’s Underground division, said: “JCHX has been a customer of Epiroc for many years, both in Africa and Europe, and we are pleased to continue delivering innovative solutions that will help to optimise operations at Kipushi.”

JCHX International Division President, Youcheng Wang, added: “From the group headquarters to the front-line team, Epiroc sets the highest priority on this equipment order, also when it comes to on-site technical support.”

The ordered equipment, manufactured in Sweden, includes Scooptram ST14 loaders, Minetruck MT42 haul trucks, and Simba production drill rigs. The Scooptram and Minetruck machines will be equipped with Epiroc’s telematics system Certiq, which allows for intelligent monitoring of machine performance and productivity in real time, and with Epiroc’s Rig Control System, RCS, which makes them ready for automation and remote control.

Delivery begins shortly and will continue into early 2024.

Epiroc introduces ‘Smart’ and ‘Green’ series to highlight zero-emission and automation benefits

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Epiroc has ramped up deliveries of battery-electric vehicles and is now seeing strong results from the field in terms of productivity, CO2 reduction and customer satisfaction, it says.

The “Smart and Green” series is the next step to highlight the benefits of zero-emission technology and automation – together with several strong partnerships and initiatives within the sustainability field, according to Epiroc.

This will see the underground battery-electric range rebranded to the Smart and Green series, broadening the fleet to potentially include other zero-emission technologies in the future, the company said. These battery-powered machines come equipped with Epiroc’s Rig Control System, RCS, which makes them ready for smart functionality such as automation and remote control.

“Mining is an essential part of modern society, and crucial in the shift to fossil-free energy sources,” Sarah Hoffman, VP Sales and Marketing at Epiroc’s Underground division, said. “We want to provide the equipment to mine the required metals and minerals in the most sustainable way possible.

“Our ambition is to produce the world’s greenest machines, all the way from cell level to recycling of the batteries. And with smart functionality added, we can help improve safety, productivity, and machine availability even further.”

At the same time, Epiroc is also introducing the Smart series for its diesel-powered range outfitted with RCS. Just like the electric range, the machines are prepared for additional functionality from Epiroc’s 6th Sense offering. The included machine models will feature new decal designs as well as updated product naming.

The batteries of the electric range are produced together with Northvolt, who is committed to building the world’s greenest batteries, Epiroc says.

“Sourcing of materials is done ethically to secure a supply chain free from corruption of people and planet,” it said. “The high energy-density batteries are certified with international standards and features a built-in multi-layer safety system.”

Other sustainability initiatives include Epiroc’s recently announced partnership with Swedish steelmaker SSAB to secure fossil-free steel for use in the production of Epiroc’s mining equipment. The partnership with SSAB fits well with Epiroc’s ambitious sustainability goals for 2030, which includes halving its CO2e emissions.

In 2021, Epiroc received validation from the Science Based Targets initiative (SBTi) for its targets to reduce emissions in own operations as well as our customers’ operations where Epiroc equipment is being operated. The SBTi validated Epiroc’s climate targets as being in line with keeping global warming at a maximum 1.5°C, consistent with the latest climate science and the goal of the Paris Climate Agreement.

By 2025, Epiroc aims to offer a complete range of emission-free underground products.

Epiroc to supply loaders, drills and bolters to Luannan’s Macheng iron ore mine

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Epiroc says it has won a large order for underground mining equipment from Luannan Macheng Mining, with several dozen machines with automation features set to head to the new Macheng iron ore mine in Hebei Province, northern China.

Luannan Macheng Mining, part of Shougang Group, has ordered a fleet including Scooptram loaders, Simba production drilling rigs, Boomer face drilling rigs and Boltec rock reinforcement rigs. Some of the loaders are the electrically-powered Scooptram EST1030s (powered by cable), and all the machines have market-leading energy efficiency, Epiroc says.

Automation features for many of the machines include Epiroc’s Rig Control System, making them ready for automation and remote control, and ABC (Advanced Boom Control) Total, which enables drilling a sequence of holes (full round) automatically, the company explained.

Epiroc says it will also provide rock drills and other consumables as well as on-site services.

The equipment order was booked in the September quarter of 2022 and is valued at more than SEK300 million ($26 million).

“Epiroc and Shougang Group have a productive partnership going back many years,” Epiroc’s President and CEO, Helena Hedblom, said. “We look forward to supporting them with highly productive and sustainable solutions at their new Macheng mine.”

Fu Zhen Xue, Mine Manager at Luannan Macheng Mining of Shougang Group, said: “China, in recent years, started the quick move towards consolidation of steel companies and the high-quality development of the steel industry, focusing more on safety and the environment. The equipment will help Shougang Group lead China’s steel industry and the shift towards safety and productivity.”

Epiroc to deliver underground drills, bolters, LHDs and trucks to Fresnillo

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Epiroc says it has won a large, $17 million order for a variety of underground mining equipment and automation solutions from Fresnillo plc in Mexico.

Fresnillo, the world’s leading silver producer and Mexico’s largest gold producer, has ordered multiple Epiroc underground mining machines for use at five of its mines.

“Epiroc and Fresnillo go back many years as productive partners, and we look forward to continue supporting their work to optimise productivity and sustainability in their operations,” Helena Hedblom, Epiroc’s President and CEO, says.

The equipment ordered, manufactured in Örebro, Sweden, includes Boomer face drilling rigs, Boltec and Cabletec rock reinforcement rigs, Simba production drilling rigs, Scooptram loaders, and Minetruck haulers.

Automation features include teleremote operations, Epiroc’s Rig Control System and ABC (Advanced Boom Control) Total, which enables drilling a sequence of holes (full round) automatically. The units will also be equipped with Epiroc’s telematics system, which allows for intelligent monitoring of machine performance and productivity in real-time.

Epiroc to supply drill rigs, bolters, loaders and trucks to Mexico’s CoMinVi

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Epiroc says it has won a large order for underground mining equipment from Mexican contractor CoMinVi for use at several mines throughout the country.

CoMinVi SA de CV, headquartered in Guanajuato, Mexico, has ordered a variety of Epiroc machines, including face drilling rigs, production drilling rigs, rock reinforcement rigs, loaders and mine trucks. The equipment will ensure the mines are operated with strengthened productivity, safety and cost efficiency, the OEM said.

The machines will be used at several mines in Mexico where CoMinVi serves as mining contractor. Aftermarket services such as on-site maintenance supervisor and spare parts consignment will be provided by Epiroc.

The total order value of the equipment exceeds $45 million, of which the majority was booked in the June quarter of 2021. The remaining part is expected to be booked in the second half of 2021.

“We are proud to partner with CoMinVi to enhance safety, productivity and sustainability in their operations,” Helena Hedblom, Epiroc’s President and CEO, said. “The equipment and services will support CoMinVi to successfully execute on their mining projects.”

Rafael Villagómez Contreras, CoMinVi’s CEO, said: “The acquisition of this new equipment is a historical part of CoMinVi’s growth in recent years and represents a competitive advantage for us. It will ensure our ability to respond immediately to our potential customers by having the necessary resources that allow us to be one step ahead of our competition. We are very satisfied with the commercial partnership with Epiroc as this is a long-term relationship that will be supported with a high-level technical backup and a reliable supply.”

The equipment includes Boomer face drilling rigs, Simba production drilling rigs, Boltec rock reinforcement rigs, Scooptram loaders and Minetruck haulers. The machines will be equipped with Epiroc’s Certiq system, which allows for intelligent monitoring of machine performance and productivity in real time, and some of the units will have Epiroc’s Rig Control System, RCS, installed. This system makes them ready for automation and remote control.

The equipment is to be delivered in 2021 and 2022.

Epiroc makes significant safety stride with RCS Collision Avoidance System interface

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Epiroc says it recently launched an offering that aims to support safety in underground mining environments with the RCS based Collision Avoidance System (CAS) interface.

Proximity Detection System (PDS) suppliers, compliant to the ISO 21815-2 Draft (March 2018), are able to interface with Epiroc RCS Materials Handling TMM (Trackless Mobile Machinery) to enable functionality for slowing and stopping, in what the PDS perceives to be a hazardous or unwanted event, Epiroc explains.

The interface allows for third-party systems to communicate with Epiroc’s Rig Control System, RCS, in a completely new way, Epiroc claims. This enables a third-party PDS added to the vehicle, when needed, to take interventional control of the machine and prevent accidents.

The CAS Interface, when coupled with a PDS, helps to detect objects in the collision risk area, evaluate the collision risk level and take interventional actions to avoid the potential collision, the company says. The system works on the understanding that all machines and all personnel in the mine are equipped with tags or sensors.

“A CAS installation is intended to assist with operator perception of potential hazards around the machine and prevention of potential incidents where operators cannot respond in time, however the overall responsibility for safe operation of the machine remains with the operator,” Epiroc said.

Daniel Sandström, Global Product Manager-Minetruck, in Epiroc’s Underground division, said: “With safety first and always in mind, I am proud to see the release of the Collision Avoidance System interface. This improves safety underground in a ground-breaking way.”

The CAS interface, which is now available for the complete Epiroc RCS Loader fleet as well as for Minetruck MT42 and soon thereafter for the Minetruck MT65, has been tested by customers, who have been pleased with the performance and functionality, Epiroc said.

Kumeshan Naidu, Integration Manager M&A, at Epiroc’s Technology and Digital division, said: “The Epiroc RCS CAS interface performed as designed, demonstrating high consistency in the cases where the PDS provided reliable input signals.

“The CAS initiative is not a ‘plug and play’ solution and must be tailored, with the participation of all parties to suite a particular site. Change management and risk mitigation strategies on these sites are key when implementing the system.”

Moving forward, Naidu can see further potential: “Solutions like Mobilaris On-Board can augment a mine’s efforts to ensure safety, as well as create a more ‘natural’ state of awareness that underground TMM operators can respond to. With an interface that is more familiar to the operator, who typically drives commercial vehicles (GPS, Waze, Google Maps), their reflex is to naturally avoid a potential unwanted event from occurring. An operator or pedestrian that is equipped with real-time information about their surroundings, through systems like Mobilaris’ MMI, On-board and Pocket Mine, will be better suited to promote a safe working environment; one in which the CAS slow down and stop functionality is a last resort in preventing collision events.”

Epiroc is part of the ISO standard working group where new standards are being developed. It is also participating in the International Council for Mining and Metals (ICMM) initiative for Vehicle Interaction.

Epiroc intends to change the interface from supporting ISO 21815-2 Draft March 2018 to further supporting the final version of ISO 21815-2 within a year of ISO 21815-2 being released.