Tag Archives: Simba

Epiroc’s Simba production drill rigs reach 1 million drill meters at LKAB’s Malmberget mine

Four of Epiroc’s teleremote-controlled Simba E6 C WL production drill rigs have surpassed 1 million drill meters at LKAB’s Malmberget mine in northern Sweden.

This achievement was made possible largely thanks to consistent high-quality service along with well-implemented automation features, the company says.

Björn Öderyd, Production Manager Drilling at LKAB’s Malmberget mine, said: “We are very happy that our Simba drill rigs keep delivering results year after year. Epiroc’s high level of service, performed by skilled technicians, is exactly what is required for today’s automated and sophisticated drill rigs.”

Four out of six Simba production drill rigs in LKAB’s Malmberget mine have now reached the milestone of 1 million drill meters, with the two remaining machines not far behind.

Initially purchased in 2012, the rigs have been operated using Epiroc’s automation solution Automatic Boom Control, ABC Total, together with teleremote control system, enabling an operator to run multiple machines at the same time. By controlling the rigs remotely, operators can enjoy a safe and comfortable work environment and increased production during night shifts and shift changes.

Rickard Johansson, Vice President Marketing at Epiroc’s Underground division, said: “This is twice the performance of the average production drill rig, showing the consistency of the operation and operators at the Malmberget mine. We are proud to see the achievements LKAB have made with our Simba drills, they are truly among the top performing mining operations in terms of Simba productivity.”

LKAB have placed an order of six additional Simba drill rigs with the first machine to be delivered by the end of 2024. The Simba rigs come equipped with the customer-unique LKAB Wassara hammers, as well as smart automation functionality.

Epiroc brings COPROD drilling system to the Simba underground mining family

Epiroc says it is bringing the successful COPROD system to the Simba underground production drill rig family.

Compared with traditional drilling methods, COPROD for Simba offers up to three times higher penetration rate with excellent precision, Epiroc says. Chile-based copper miner Pucobre has already seen the benefits of the system and recently ordered three new Simba E70 S COPROD.

Sebastián Rios, CEO of Pucobre, said: “The underground mining that Pucobre carries out in our mines in the Atacama region, Chile, is becoming more challenging every day due to variable rock quality as well as smaller and irregularly shaped ore bodies that are located further away. COPROD for Simba has allowed excellent precision levels while drilling at rates and distances that ensure efficient production. Last quarter, we decided to change our entire production drilling fleet to this equipment.”

COPROD is, according to Epiroc, a unique rock drilling system combining the greater penetration rate and significantly lower energy consumption of tophammer equipment with the hole quality and straightness of DTH drilling. Historically only available for surface drilling, COPROD now makes its way to the Simba production drill rig family – taking precision and speed to a whole new level underground.

Mathias Edhammer, Global Portfolio Manager Rock Reinforcement and Production Drilling at Epiroc’s Underground division, said: “With drilling being the first step in the process flow, COPROD for Simba creates huge opportunities for optimisation and downstream benefits. The system will help improve fragmentation and ore recovery, while decreasing hole dilution significantly.”

Pucobre has used COPROD for Simba since 2022 and quickly saw strong results such as better fragmentation after blasting, dilution reduction to 5% and increased burden to 2.4 m.

Lars Bergkvist, Head of Accounts and Applications at Epiroc’s Underground division, said: “Pucobre is an excellent example of how COPROD for Simba can unlock new opportunities in mine design with the potential to lower cost per tonne, for example by enabling double benches and higher draw bells.”

COPROD for Simba combines the rock drill with the smart series of Simba production drill rigs, as well as digital tools and Epiroc’s 6th Sense optimisation approach – creating a complete package for improved quality and performance of long hole drilling.

Epiroc Simba SM60 S: ‘a breakthrough in production drilling for smaller drifts’

Epiroc has launched a new long-hole production drill rig for small to medium-sized drifts, the Simba SM60 S, saying it is built to out-perform.

With a new carousel design and cutting-edge automation features, this rig ensures optimal performance without compromising on safety, according to the company.

As part of Epiroc’s Smart series, the new Simba SM60 S production drill rig is equipped with a wide range of automation options that increase operator safety, drilling quality and productivity. Automation software such as Feed Speed Control Impact, used to control the rock drill, and automatic positioning to hole toe, ensures correct utilisation of the machine and improves drilling performance, the OEM says.

Rickard Johansson , Vice President Marketing at Epiroc’s Underground division, says: “Epiroc’s advanced technology enhances our customers’ operations by boosting productivity, and more importantly, by improving safety standards. We are proud to be at the forefront of accelerating the transformation to safer mining practices.”

The updated electrical control system and the automation software features can significantly contribute to safe productivity by removing the operator from hazardous areas, according to the company.

The newly developed RHS 17 single-layer carousel ensures seamless rod handling, Epiroc says. With the gripper arms placed inside the carousel, it can easily and quickly move the rods between the carousel and the drill centre, significantly improving operation productivity and drilling performance.

Mikael Larslin, Global Product Manager – Production Drilling at Epiroc’s Underground division, said: “With the gripper arms placed inside the carousel, each rod handling can save more than 20 seconds, compared to the previous carousel model.

“The new horseshoe drill unit frame provides great stability and robustness during drilling, and minimises the transport height during transportation. This makes the Simba SM60 S an ideal rig in smaller drift mines”.

The Simba SM60 S has one of the lowest transport heights in Epiroc’s fleet of Simba production drill rigs, it says. The new horseshoe-mounted drill unit frame and low-built drill unit are designed to be positioned at the very lowest point, placing the drill unit below the cabin roof at a height of 2.8 m.

Epiroc to deliver automation-ready drill rigs and LHDs to Hummingbird’s Komana mine

Epiroc says it has won a large equipment order for a new underground mine at the Hummingbird Resources-owned Komana mine in southern Mali.

Hummingbird, through its subsidiary Société des Mines de Komana, has selected Epiroc drill rigs and loaders with advanced automation features for the development of a new underground mine at Komana, which is part of Hummingbird’s wider Yanfolila operation. Epiroc is to also provide drilling consumables as part of the agreement.

The equipment is made up of Boomer M2 face drilling rigs; Simba M6 production drilling rigs; and Scooptram ST18 loaders. The loaders will come equipped with Scooptram Automation, which lets an operator control the vehicles tele-remotely from a safe distance.

Additional automation features for the machines include Epiroc’s telematics system Certiq, which allows for intelligent monitoring of machine performance and productivity in real time, and Epiroc’s Rig Control System, RCS, which makes them ready for automation and remote control.

Sarah Hoffman, Vice President Sales & Marketing at Epiroc’s Underground division, said: “We look forward to contributing to Hummingbird Resources’ success at their new underground mine, where our machines and first-rate automation solutions will help achieve optimal productivity and safety, and we thank them for placing their trust in Epiroc as their partner of choice.”

Dan Betts, CEO of Hummingbird Resource, added: “With Epiroc’s specialty and experience in underground mining equipment supply, Hummingbird has a partner of choice in the industry. As Epiroc’s equipment arrives on site, we are increasingly progressing our underground mine development at our Yanfolila, Mali operation to underpin the future production pipeline at that asset for the company.”

Epiroc achieves major open-pit autonomous drilling milestone with Pit Vipers

Epiroc says it continues to accelerate the transformation of the mining industry toward lower emissions, strengthened safety and higher productivity with its autonomous drill rigs having achieved another milestone in successfully drilling the equivalent length of more than once around the world.

The company’s drill rigs, used by mining and construction customers across the world, are increasingly operated autonomously. The company’s Pit Viper surface drill rigs have now drilled holes totalling more than 41 million metres, exceeding the world’s circumference of 40.1 million metres.

The societal benefits generated so far are significant, including a reduction in CO2e emissions of more than 100 000 t. An equivalent in effect would be to plant a new forest the size of the Swedish capital, according to Epiroc. The reduction in CO2e emissions is achieved through increased efficiency of autonomous drilling, higher-precision drilling and a significantly reduced need for travel to the rigs, which can be at a far distance from the control room.

Similarly, Epiroc’s autonomous underground rigs, such as the Simba production drill rigs, are increasingly used by customers. One of Epiroc’s mining customers has drilled more than a million metres autonomously underground using a single Simba rig.

In addition to lower emissions, other benefits of autonomous drilling include a safer and more comfortable work environment for operators, and higher productivity.

“Our autonomous drilling solutions are one example of how we are accelerating the transformation toward a more sustainable future,” Helena Hedblom, Epiroc’s President and CEO, says. “We have a rigorous innovation agenda, also within digitalisation and electrification, to find new ways to reduce the environmental impact, while increasing safety and productivity.”

Epiroc says it has launched several initiatives to support the industry to extract the needed minerals in the most sustainable and efficient way possible. For example, it is working toward offering its complete fleet of underground mining equipment in emission-free versions by 2025, and its full fleet of surface equipment in emission-free versions by 2030. Another example is the partnership with steelmaker SSAB that began in 2022 to produce mining equipment using fossil-free steel.

Epiroc also supports the transition towards a circular economy by providing equipment and services that enable the recycling and reuse of materials. For example, Epiroc’s hydraulic attachments tools are used by the construction industry to process concrete, asphalt and other materials on site, reducing waste and improving resource efficiency.

In 2021, Epiroc received validation from the Science Based Targets initiative (SBTi) for the 2030 targets to halve its CO2e emissions in own operations as well as from the use of sold products. The SBTi validated Epiroc’s climate targets as being in line with keeping global warming at a maximum 1.5°C, consistent with the latest climate science and the goal of the Paris Climate Agreement.

Epiroc to supply loaders, drills and bolters to Luannan’s Macheng iron ore mine

Epiroc says it has won a large order for underground mining equipment from Luannan Macheng Mining, with several dozen machines with automation features set to head to the new Macheng iron ore mine in Hebei Province, northern China.

Luannan Macheng Mining, part of Shougang Group, has ordered a fleet including Scooptram loaders, Simba production drilling rigs, Boomer face drilling rigs and Boltec rock reinforcement rigs. Some of the loaders are the electrically-powered Scooptram EST1030s (powered by cable), and all the machines have market-leading energy efficiency, Epiroc says.

Automation features for many of the machines include Epiroc’s Rig Control System, making them ready for automation and remote control, and ABC (Advanced Boom Control) Total, which enables drilling a sequence of holes (full round) automatically, the company explained.

Epiroc says it will also provide rock drills and other consumables as well as on-site services.

The equipment order was booked in the September quarter of 2022 and is valued at more than SEK300 million ($26 million).

“Epiroc and Shougang Group have a productive partnership going back many years,” Epiroc’s President and CEO, Helena Hedblom, said. “We look forward to supporting them with highly productive and sustainable solutions at their new Macheng mine.”

Fu Zhen Xue, Mine Manager at Luannan Macheng Mining of Shougang Group, said: “China, in recent years, started the quick move towards consolidation of steel companies and the high-quality development of the steel industry, focusing more on safety and the environment. The equipment will help Shougang Group lead China’s steel industry and the shift towards safety and productivity.”

Epiroc to deliver underground drills, bolters, LHDs and trucks to Fresnillo

Epiroc says it has won a large, $17 million order for a variety of underground mining equipment and automation solutions from Fresnillo plc in Mexico.

Fresnillo, the world’s leading silver producer and Mexico’s largest gold producer, has ordered multiple Epiroc underground mining machines for use at five of its mines.

“Epiroc and Fresnillo go back many years as productive partners, and we look forward to continue supporting their work to optimise productivity and sustainability in their operations,” Helena Hedblom, Epiroc’s President and CEO, says.

The equipment ordered, manufactured in Örebro, Sweden, includes Boomer face drilling rigs, Boltec and Cabletec rock reinforcement rigs, Simba production drilling rigs, Scooptram loaders, and Minetruck haulers.

Automation features include teleremote operations, Epiroc’s Rig Control System and ABC (Advanced Boom Control) Total, which enables drilling a sequence of holes (full round) automatically. The units will also be equipped with Epiroc’s telematics system, which allows for intelligent monitoring of machine performance and productivity in real-time.

Epiroc to supply Boliden’s Kristineberg and Renström mines with battery-electric, autonomous solutions

Epiroc says it has won a large order from Boliden for mining equipment, including battery-electric and automation solutions, for use at some of the company’s underground mines in Sweden.

Boliden, one of Europe’s largest mining companies, has ordered battery-electric versions of the Boomer face drilling rig, Boltec rock bolting rig and Epiroc’s largest automated Scooptram loader, the ST18, with Batteries as a Service. The ordered equipment also includes, among other machines, the Easer raiseboring rig and Epiroc’s newest production and face drilling rigs, Simba and Boomer, in the E-series.

The machines will be used at the Rävliden Kristineberg and Renström mine sites in northern Sweden. Boliden is mining zinc, copper, lead, gold, silver and tellurium at the mines.

On the Scooptram ST18 Battery, specifically, Mattias Pettersson, Global Portfolio Manager Underground Loaders, confirmed that the battery-electric machine heading to Boliden’s operations would be upgraded to Scooptram Automation. This will coincide with several other BEV customers receiving automation upgrades around the same timeframe, according to Pettersson, adding that the battery charging process will not be automated in this instance.

At Rävliden Kristineberg, Boliden and Epiroc are also involved in a project to develop and demonstrate an electric trolley truck system on a test track, with ABB being the third project partner.

The order is valued at more than SEK100 million ($9.8 million) and was booked in the June quarter of 2022.

“Boliden is focused on making its operations as safe, sustainable, and productive as possible and to produce metals with a low carbon footprint, and we are proud to support them on this journey,” Epiroc’s President and CEO, Helena Hedblom, said.

The Simba production drilling rig and the battery-electric loader Scooptram ST18 will be equipped with the 6th Sense solutions Simba Automation and Scooptram Automation. This will enable operators to control the machines remotely from the comfort of a control room, according to Epiroc. All units will be equipped with Epiroc’s telematics system, which allows for intelligent monitoring of machine performance and productivity in real time.

Epiroc captures battery-electric, automation order from Odyssey Mine owners

Epiroc has won a major battery-electric and autonomous fleet order from the owners of the Odyssey Mine in Malartic, Québec, Canada.

The order, from the Canadian Malartic Partnership, will be used in the new underground gold mine.

The Canadian Malartic Partnership, a 50:50 JV between Yamana Gold Inc and Agnico Eagle Ltd, is constructing the Odyssey Mine, which will become one of Canada’s largest gold mines when it is fully ramped up later this decade.

The ordered equipment includes a variety of drill rigs, loaders and mine trucks, with some of the machines will be battery powered. Automation features include Minetruck Automation and Scooptram Automation, which are part of Epiroc’s 6th Sense portfolio of digital solutions. By combining these solutions with Epiroc’s Traffic Management System, material handling is optimised within the mine, bringing benefits such as virtually eliminating the risk of collisions, Epiroc said.

Helena Hedblom, Epiroc’s President and CEO, said: “The Canadian Malartic Partnership is taking a massive next step with the new underground mine where our battery-electric and other advanced machines with state-of-the-art automation and traffic management solutions will help optimise safety and productivity. Epiroc and the Canadian Malartic Partnership have a history of successful cooperation, and we look forward to continue contributing to their success.”

The equipment order also includes education and training using sophisticated simulators, which was flagged by IM earlier this year.

This is the second equipment order from the Canadian Malartic Partnership. Epiroc also won a large order for drill rigs, loaders, and mine trucks in the September quarter of 2021.

The Odyssey Mine is located just west of the Canadian Malartic Partnership’s open-pit gold mine, which is still in operation, and to which Epiroc in previous years has provided Pit Viper surface drill rigs.

Odyssey is expected to feature an LTE mobile communication network, an automated fleet of 60 t trucks operated from the surface and on-demand ventilation, the Canadian Malartic Partnership has previously stated. All all of the major production fleet, including trucks, drills and LHDs, are also expected to be battery electric.

The Odyssey Mine will be accessed by a ramp and a shaft estimated to be 1,800 m deep. Plans are to extract 19,000 t of ore at an estimated grade of about 2.75 g/t gold and roughly 5,000 t/d of waste rock during peak operations.

Patrick Mercier, General Manager of the Odyssey Mine, said: “Over the years, Epiroc has clearly demonstrated its willingness to be a leader in the technical evolution of mining equipment, whether in electrification or automation. Obviously, this transition will not happen by itself. We are privileged that Epiroc has proposed us a collaborative approach in order to effectively integrate their equipment into the Odyssey Mine and actively participate in this evolution. The benefits from this collaboration will contribute to making mines even safer and jobs more accessible in the field.”

The equipment ordered during the March quarter includes battery-electric versions of the Boltec (an M10 Boltec, pictured) rock reinforcement drill rig, Simba production drill rig and Boomer face drilling rig (jumbo). It also includes an Easer raise boring rig, Scooptram loaders, and Minetruck haulers. The machines will be equipped with Epiroc’s telematics system Certiq, which allows for intelligent monitoring of machine performance and productivity in real time. Epiroc will also provide service and spare parts, as well as expertise on electrification solutions.

LKAB to boost remote drilling operations with new Epiroc Boomer, Boltec and Simba rigs

Epiroc says it has won a large order for a variety of underground mining equipment including Boomer face drilling rigs, Boltec rock reinforcement rigs and a Simba production drilling rig from LKAB in Sweden.

LKAB, Europe’s largest iron ore producer, is set to use the rigs at its Malmberget and Kiruna underground iron ore mines in northern Sweden. The order is valued at SEK105 million ($12.2 million) and was booked in the third (September) quarter of 2021.

“Epiroc and LKAB have a long history together as partners around innovative technologies, always aimed at optimising operations in the most productive and sustainable way,” Epiroc’s President and CEO, Helena Hedblom, said.

The machines include many advanced automation features, according to Epiroc.

For example, the Simba production drill rig will be operated remotely from a control room in the Kiruna mine. This rig adds to LKAB’s existing fleet of six Simba production drill rigs that are remotely controlled from the control room and two that are remotely controlled in the mine environment.

One of the Boltec machines (an example pictured) will also be equipped with a new automated pumpable resin system, a key component in Epiroc’s automated bolting development. All the machines come with Epiroc’s telematics system Certiq, which allows for intelligent monitoring of machine performance and productivity in real-time.