Tag Archives: Batt Mobile Equipment

Bortana-South32

South32 embarking on battery-electric vehicle trials at Cannington

Base metals, Environmental, Mine operation news, Mining equipment, Mining services, Power supply for mines, Precious metals, Sustainable mining, , , , , , , , , , , , , , , , , ,

South32’s greenhouse gas emission (GHG) reduction plans were established early on in the company’s life, with a long-term goal of achieving net zero operational GHG emissions by 2050 set in motion within a year of it coming into being.

It has since established a medium-term target to halve its operational GHG emissions by 2035, from its 2021 financial year baseline, with several initiatives already in play to achieve this aim.

The company’s approach to climate change is focused on:

  • Reshaping its portfolio to the base metals deemed critical in the transition to a low-carbon world;
  • Decarbonising its operations, with a focus on the four operations within its portfolio which account for the majority (93%) of its emissions profile (Hillside Aluminium, Mozal Aluminium, Worsley Alumina and Illawarra Metallurgical Coal (IMC));
  • Understanding and responding to the potential physical impacts of climate change on its business to build operational resilience; and
  • Working with others to innovate and address shared challenges across industry, and to decarbonise the value chain.

The company has made headway on all four of these objectives since settling on this focus.

The portfolio reshaping is coming good with advancements in base metal projects and an acquisition of a significant stake in the Sierra Gorda operating mine in Chile.

In its 2023 financial year, the company commenced conversion of its first coal-fired boiler to natural gas as a transitional step at Worsley Alumina, with an estimated abatement of up to 205,000 t/y of CO2-e; converted 18% of pots at Hillside Aluminium to AP3XLE energy efficient technology and completed four of five EnPot trials; and commenced detailed design and execution planning for a commercial scale trial of CSIRO ventilation air methane mitigator technology at IMC.

And, when it comes to working with others to innovate and address shared challenges across industry, South32 can point to work it is carrying out under the auspices of the Electric Mine Consortium (EMC) – a group of companies aiming to accelerate progress towards a fully electrified, zero carbon, zero particulates mine.

As the lead in both the electrical infrastructure workstream, and energy supply and storage workstream within the consortium, South32 has agreed to take significant steps on behalf of the industry.

On the latter workstream, it recently scanned the market for long duration energy storage through an expression of interest, which received submissions from over 20 vendors, targeting seven members’ use cases.

“The knowledge gained informed a pre-concept study of thermal energy storage at Worsley Alumina and a related steam electrification study,” South32 said in its most recent Sustainable Development Report.

And, when it comes to the former, the company intends to build on its experience trialling the Cat R2900 XE diesel-electric loader at the Cannington operation in Queensland, with plans to trial three battery-electric light utility vehicles and a battery-electric integrated tool carrier, also at Cannington.

These trials, expected to run for at least 12 months and to prove the use case of electric vehicles for underground mining – including safety, reliability, range and capability requirements – will see three Bortana light utility vehicles deployed, two of which have been configured for heavy duties and one configured as a supervisory vehicle; with a Batt Mobile Equipment (BME) BIT120 integrated tool carrier also being put through its paces.

The Bortana EV is a battery-electric vehicle designed to handle the dynamic operating environment of underground mines. Designed and developed in Australia, it uses the chassis of a diesel-powered Agrale Marruá, electric technology from 3ME and Safescape’s design and engineering expertise. It is designed to tackle safety and health concerns by reducing emissions, heat and maintenance.

The BIT120, meanwhile, is BME’s second generation 20-t Integrated Tool Carrier, which combines an optimal production loader based on a Volvo L120F platform that has been converted to operate with zero diesel emissions, minimal noise, reduced vibrations and low heat output.

Charging infrastructure for all four pieces of equipment has already been installed at Cannington, and there are expectations the learnings from these trials will be factored into the plans at the Hermosa project in Arizona, USA – a project the company has already mooted could use battery-electric underground equipment.

Alongside this work, South32 continues to fund ongoing developments with BluVein1, a system that allows concurrent dynamic powering and charging of electric vehicles suited to the small-scale underground truck configurations, providing an alternative to static charging or fast charging technology.

Barminco acquires two battery-electric Integrated Tool Carriers from BME

Base metals, Mining equipment, Power supply for mines, Sustainable mining, , , , , , , , , ,

As part of its commitment to investigate opportunities to accelerate decarbonisation, Barminco has invested in two battery-electric Volvo L120H Integrated Tool Carriers from Batt Mobile Equipment (BME), with the mining services provider set to deploy the machines later this month at IGO Ltd’s Nova and Cosmos mine sites in Western Australia.

The machines were provided by New South Wales-based BME, which has developed this battery-electric retrofit platform on the back of the TRITEV project, an initiative developed under Project EVmine with the help of METS Ignited.

The BME220 is a 20 t Integrated Tool Carrier battery-electric retrofit system that replaces diesel components in favour of an electric motor and battery pack. The resulting machine eliminates emissions, handles well, and maintains the same weight and capacity, according to Barminco. New South Wales-based 3ME provides BME with the Electric Vehicle Engine packages for these vehicles.

BME estimates its generation 3 machines will save over 81 t of carbon dioxide equivalent per year, when compared with the diesel equivalent.

The BME220s form part of Barminco’s electric vehicle trials that are taking place in partnership with IGO over the following six months.

3ME Technology appoints new Chair ahead of next phase of battery system commercialisation

Environmental, Mining equipment, Mining people, Power supply for mines, , , , , ,

3ME Technology has appointed mining industry veteran and Austmine Chair, Dr Dallas Wilkinson, as its new Chair of the Board, as the battery system provider prepares for its next phase of commercialisation.

Wilkinson, who has taken on the role as of July 2022, succeeds Richard Eveleigh, who has now transitioned to Non-Executive Director after serving as Chair for the past five years.

Wilkinson said: “I am humbled and honoured to be appointed to this role at an exciting time in 3ME Technology’s development. I am impressed with the progress 3ME Technology has made in electrifying heavy vehicles which will make a pronounced impact on the quest to decarbonise and address the growing demand for alternate energy sources. I am looking forward to working with the Board and the talented team to continue to grow through offering their innovative, world-class solutions for battery-powered heavy vehicles.”

3ME Technology was recently named as a winner of the 2022 Charge on Innovation Challenge, with the company expected to provide the challenge with a purpose-refined version of its Bladevolt® battery system to fit the requirements of haul truck operations. The haul truck-specific Bladevolt XL system will, 3ME says, be scalable to fit varied truck sizes, composed of the optimum chemistry, cost-effective and compliant with the proposed charging infrastructure, as well as enabled to capture and analyse critical data that will help improve operations going forward.

Last year, it completed a A$20 million ($13.9 million) capital raise with the CEFC and the Australian Business Growth Fund that allowed the company to scale-up production of its modular and scalable battery systems.

And, earlier in 2021, it confirmed a circa-A$140 million deal had been agreed with Batt Mobile Equipment (BME) to supply BME with upwards of 150 electric vehicle engine packages over five years to power BME’s 20 t Integrated Tool Carrier battery-electric vehicle retrofits.

Wilkinson’s extensive international mining services career spans activities across the value chain of the mining services life cycle from research and development to manufacturing and operations to technology commercialisation and intellectual property protection. His particular knowledge of risk and safety, coupled with a “people and customer centricity” approach, will further support the growth of 3ME Technology’s pioneering battery technology, 3ME says.

Prior to his appointment as Chair of 3ME Technology, Wilkinson was the Regional Managing Director, Asia Pacific for a global IP company, Dennemeyer, as well as global and regional leadership roles focused on ground support, mining chemicals and explosives.

Wilkinson went on to say: “The battery electrification of off-highway vehicles that operate in tough conditions is ground-breaking. Industries such as mining, military and construction maintain very high safety standards. Our primary focus when supporting the rollout of 3ME Technology’s innovative Bladevolt battery systems will be to assist those embracing new technology in understanding 3ME Technology’s capabilities and the significant value these systems provide in the energy transition journey.”

BME’s first BIT120 battery-electric retrofit heads for WA Goldfields

Environmental, Mining equipment, Power supply for mines, Precious metals, Sustainable mining, , , , ,

New South Wales-based Batt Mobile Equipment (BME) has announced the release of its first BIT120, a 20 t Integrated Tool Carrier battery-electric retrofit system.

The first machine is being sent to Gold Fields’ St Ives mining operation in Western Australia on a 12-month hire agreement.

The company is also in the middle of another two BIT120 builds for Barminco Holdings Pty Ltd, the Perenti-owned underground contract mining company.

The BIT120 leverages the learnings from the TRITEV project, which was part of an initiative developed under Project EVmine, with the help of METS Ignited.

3ME Technology and Batt Mobile Equipment (BME) unveiled the industry-first machine under this project in 2020, which was sent to Aeris Resources’ Tritton copper mine as part of a collaboration that dates back to 2017.

Based on a second-hand Volvo diesel-powered L120E, the TRITEV required a “ground-up rebuild” from the 3ME and BME teams, 3ME Chief Business Development Officer, Steven Lawn, told IM back in 2020.

This included removing all diesel internal combustion engine components, except the transmission and drivetrain; modelling the expected duty cycle at Tritton; developing a battery-electric system to suit the application at hand; writing the vehicle control unit software; integrating the system into the existing platform; and providing a mechanical overhaul of the machine.

Just last year BME was given a boost in its pursuit to electrify the mining sector, being awarded a A$4.55 million ($3.13 million) grant to build heavy-duty battery-electric vehicles for underground hard-rock mines as part of the Australian government’s Modern Manufacturing Initiative (MMI).

Not long before that, it signed a ~A$140 million deal with 3ME for the supply of upwards of 150 Electric Vehicle Engine packages over the next five years to power its 20 t Integrated Tool Carrier BEV retrofits.

Australian government backs Batt Mobile Equipment BEV building plan

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Batt Mobile Equipment Pty Ltd, based in Tomago, New South Wales, has been given a boost in its pursuit to electrify the mining sector, having been awarded a A$4.55 million ($3.35 million) grant to build heavy-duty battery-electric vehicles for underground-hard rock mines as part of the Australian government’s Modern Manufacturing Initiative (MMI).

It has become one of eight companies to have a project funded in the Resources Technology and Critical Minerals Processing sector, as part of the first round of the A$1.3 billion MMI.

Minister for Industry, Science and Technology, Christian Porter, said: “Australia’s resource sector is world-class. Through our A$1.3 billion Modern Manufacturing Initiative, we are helping to unlock the enormous potential by providing targeted support for projects that will deliver big rewards for our local economy, generate more export earnings and create new jobs.”

Batt Mobile Equipment will use the $4.55 million to build “heavy battery-electric vehicles for underground hard-rock mines, delivering Australia’s first commercially and operationally viable alternative to a diesel fleet”, the government said in its press release. “This would catalyse the electrification of global hard-rock mines, and deliver emission reduction, safety and productivity outcomes.”

In partnership with 3ME Technology and Aeris Resources – with support from METS Ignited – Batt Mobile Equipment delivered the TRITEV 20 t Integrated Tool-Carrier (IT, pictured), being trialled at Aeris’ Tritton mine in the state.

Batt Mobile Equipment and 3ME also recently signed a deal that will see 150 of 3ME’s Electric Vehicle Engine packages for the TRITEV delivered to Batt Mobile Equipment over the next five years.

Aeris Resources adds battery-electric 20 t carrier/loader to Tritton fleet

Base metals, Environmental, Mine operation news, Mining equipment, Mining services, Power supply for mines, Sustainable mining, , , , , , , , , , ,

Aeris Resources has confirmed the arrival of the battery-electric retrofit ‘TRITEV’ 20 t underground loader at its Tritton copper operations, with the company having added the Integrated Tool-Carrier/Loader to its fleet at the New South Wales, Australia, mine.

3ME Technology and Batt Mobile Equipment (BME) unveiled this industry-first machine last month, with 3ME saying the machine would head to Tritton later this year as part of an initiative developed under Project EVmine, with the help of METS Ignited.

The collaboration between 3ME and Aeris Resources started all the way back in 2017, Aeris Resources said in its arrival announcement on LinkedIn

Based on a second-hand Volvo diesel-powered L120E, the TRITEV required a “ground-up rebuild” from the 3ME and BME teams, 3ME Chief Business Development Officer, Steven Lawn, told IM last month.

This included removing all diesel internal combustion engine components, except the transmission and drivetrain; modelling the expected duty cycle at Tritton; developing a battery-electric system to suit the application at hand; writing the vehicle control unit software; integrating the system into the existing platform; and providing a mechanical overhaul of the machine.

The 3ME and BME teams planned to test the machine at the Newstan mine, in New South Wales (previously owned by Centennial Coal and now on care and maintenance), ahead of sending to Tritton.

3ME, Batt Mobile Equipment gear up for TRITEV deployment at Aeris’ Tritton mine

Environmental, Mining equipment, Mining services, Power supply for mines, Sustainable mining, , , , , , , , , , , , , , , , , ,

With the launch of the ‘TRITEV’ in Australia earlier this month, 3ME Technology and Batt Mobile Equipment unveiled what is believed to be the first fully battery-electric retrofit 20 t loader suitable for deployment in underground hard-rock mines.

The Integrated Tool-Carrier/Loader is scheduled to arrive at Aeris Resources’ Tritton underground copper mine in New South Wales later this year as part of an initiative developed under Project EVmine, with the help of METS Ignited.

It follows on the heels of Safescape’s Bortana EV, launched in 2019, also as part of Project EVmine.

Steven Lawn, Chief Business Development Officer at 3ME, told IM that the machine’s development represented more than just a “diesel refit”.

“The machine we used was a second-hand Volvo L120E that required a ground-up rebuild,” he said. “The guys removed all diesel internal combustion engine components except the transmission and drivetrain. They then modelled the expected duty cycle.”

After this modelling, the designers developed a battery-electric system (battery, motor, motor control unit and ancillary items) that would suit the application at hand.

The software team then entered the process, writing the vehicle control unit software (ie the software that makes everything work), with a focus on ensuring the human machine interface remained the same so there was no difference for an operator controlling the legacy diesel variant and the battery-electric retrofit version, Lawn explained.

They then integrated the system into the existing platform before the team at Batt Mobile Equipment provided a mechanical overhaul of the machine.

Ahead of deployment at Tritton, the company plans to test the machine at the Newstan mine, in New South Wales, Lawn said. This underground mine, previously owned by Centennial Coal, was put on care and maintenance back in 2014.

The partnership that delivered this industry first already has eyes on another EV retrofit, Lawn said, explaining that a Minecruiser platform for use in underground hazardous area mines is next on the agenda.

3ME Technology is understood to have an upcoming release in the pipeline in regards to its state-of-the-art battery system for mining applications, now also under demand from the defence market as indicated by recent public announcements about 3ME Technology’s participation in Australia’s C4 EDGE Program.

“The increased levels of safety and compliance achievable with the 3ME Technology battery system means that 3ME Technology is spearheading the supply of high-performance lithium-ion batteries into underground mining,” the company said.

3ME and Batt Mobile Equipment showcase new 20 t battery-electric loader

Environmental, Mining equipment, Mining services, Power supply for mines, Sustainable mining, , , , , , ,

A new underground mine electric vehicle (EV) has been showcased in Newcastle, New South Wales, Australia, promising a “rEVolution for mining operations”.

The ‘TRITEV is believed to be the first fully battery-electric retrofit 20 t loader suitable for deployment into underground hard-rock mines. It has been developed in Australia for the mining industry alongside Safescape’s Bortana EV, launched in 2019.

A collaboration between 3ME Technology and Batt Mobile Equipment to deliver the fully operational TRITEV prototype is anticipated to represent a successful shift away from diesel-run vehicles for Aeris Resources and its Tritton copper project in New South Wales.

With the TRITEV now complete and operating with a capability that meets or exceeds the diesel variant, 3ME Technology believes the platform will be a key player in the drive to decarbonise, and eliminate the issue of diesel particulate matter underground all while saving on the high operating costs associated with mine shaft ventilation and the running of an ageing diesel fleet.

The electric vehicle has been developed under the METS Ignited Collaborative Project Funds, which bring together Australian METS companies, global suppliers, mine operators, research organisations and capital providers to support the improved productivity, competitiveness and innovative capacity of the Australia’s leading METS sector.

Justin Bain, 3ME Technology’s CEO, who unveiled the TRITEV at this week’s event, said: “The TRITEV has been the result of a heavily collaborative effort. Whilst it’s been a challenging integration process, we’ve enjoyed working closely with all parties and we are now in position to replicate these models at scale.

“It’s been an absolute pleasure working with the team at Batt Mobile Equipment. Their industry knowledge, vehicle design expertise and mechanical acumen is second to none. We felt today would be the perfect time to announce we have formalised our partnership, which we believe will mark the Hunter [Valley] as a powerhouse in the battery-electric mining space.”

METS Ignited CEO, Adrian Beer, said the showcase highlights the immense capability of Australia’s METS sector to deliver technologies to improve sustainable mining practices.

“METS Ignited Industry Growth Centre is pleased to support the commercialisation of technologies enabling safety improvements for Australia’s mining industry and potential global partners,” Beer said.

3ME Technology COO, Martin Kime, said the TRITEV is already receiving strong interest from the underground mining industry.

“With hundreds of these platforms in mines across Australia, we have seen significant interest from other miners in the battery-electric retrofit of existing platforms,” Kime said. “From the conversations we’ve had, what is driving the orders we’ve received is the recognition that there is an absolute need to remove diesel and many miners realise that by getting in early they will secure access to the platforms.

“Given the demand, we look forward to bringing jobs to the Hunter, helping with the COVID recovery whilst creating next-generation, clean-battery technology!”

With a range of additional mining vehicles out there to be electrified, building on the success of the ‘Project EVmine’, it is anticipated the METS Ignited, Safescape, Aeris Resources, 3ME Technology, Batt Mobile Equipment partnership will continue with its quest to electrify underground mining to increase the standards of workplace health and safety for the miners, benefit the environment while allowing miners be more competitive on the global market via significant savings to operating expenses, METS Ignited said.