Tag Archives: bauma 2022

Herrenknecht making headway on hard-rock mechanised shaft sinking operations

Herrenknecht used the Bauma 2022 stage last month to reveal details about its latest mechanised shaft sinking solution for mining, the Shaft Boring Cutterhead (SBC).

The company, which has successfully delivered its Shaft Boring Roadheader (SBR) to soft-to-medium rock sinking applications in mining, has equipped its latest concept for hard rock up to 250 MPa uniaxial compressive strength (UCS), with the machine able to carry out cutting, lining and mucking operations concurrently.

The SBC’s specification is based on the experiences from six past mechanised shaft sinking projects and was developed in tandem with a global shaft sinking company Redpath Deilmann.

Two of the projects that influenced the design used the SBR – the blind sinks at BHP’s Jansen mine in Canada and Slavkaliy’s Nezhinsky mine in Belarus. The company has also supplied two SBRs to Anglo American’s Woodsmith mine, with one already carrying out sinking operations.

Redpath Deilmann operates SBR shaft sinking operations at Woodsmith, with DMC Mining previously in charge of sinking operations at the Jansen project.

“This new generation of blind shaft machinery aims to update and adapt existing technology to current conditions and requirements,” Martin-Devid Herrenknecht, Member of the Board of Management, says.

Speaking in Munich in a presentation titled ‘Mechanised sinking of deep shafts in hard rock’, Patrick Rennkamp, Product Manager Mining, Herrenknecht, said the SBC had been designed for shaft diameters up to 9 m and shaft depths of circa-1,500 m. The machine weight starts from 450 t and it is 45 m in length.

One of the unique elements Rennkamp highlighted was the pneumatic mucking system on board the SBC.

Building on a similar system used for the SBR, the mucking process on the SBC is tied to the circular motion of the cutter discs situated on the full-face cutterhead. The movement of the discs and suction, combined, ensures the machine only cuts the material once, Rennkamp explained to IM on the side lines of the event, reducing wear on the cutters and keeping the machine cutting for longer.

The design ensures that the cut material filters into the centre of the machine where the suction element is most effective. The cuttings then go up the suction pipe into a suction box before being filtered into coarse and fine material and blown further upwards where they can be transported to another overhead station for removal – via buckets – to surface.

Like the SBR, the machine has a gripper system to keep it in place within the shaft. There is also a lining area directly above the grippers and further work decks for concurrent work.

The company is targeting sinking rates of 6-8 m/d with the new SBC. While this is short of the progress traditional TBMs make in horizontal developments, it is quicker than traditional drill and blast methods used for blind sinking.

Herrenknecht had a team of some 40 working on the development of the SBC at its Schwanau facility in Germany. This is complemented by a team at Redpath Deilmann’s facilities in Germany, who are also providing input to the project.

To this point, the company has carried out 600 tests with different sizes of material, completing some 9 m of shaft sinking in 30-40 MPa UCS concrete with a demonstration rig that is 1:3 the size of the full-size machine.

The next steps are to invite potential customers to supply their own material for testing on the rig and validate the hard-rock cutting potential.

Navtech Radar out to reduce ‘single point of failure’ issue in mine automation

Relying solely on one sensor-based technology for autonomous operation of vehicles is a risk most mining operators cannot afford to take, according to Navtech Radar’s Sam Wood.

This threat to operational continuity is likely to become wholly apparent in 2026 when an expected solar excitation event pushes many GPS-based systems offline, Wood says.

The Product Manager for Oxford-based Navtech Radar was speaking to IM on the sidelines of the recent Bauma 2022 fair in Munich, Germany; an event where the company launched its Terran360 single sensor radar localisation solution.

Terran360 leverages Navtech’s millimetre wave radar technology to, it says, reliably position a vehicle in its surroundings, particularly in harsh working environments such as mining and construction.

While Navtech is very much tied to radar-based solutions, it is focused on integrating its platform into multi-sensor fusion setups at mine sites, integrating with LiDAR, GPS and others.

“We see our solutions complementing and integrating with other technologies,” he said. “We feel mines and other industrial sites should not have a ‘single point of failure’ within an automated setup as this can lead to unnecessary downtime, or – in some cases – potential accidents or injuries.”

Autonomous vehicles in the mining and construction sectors typically rely on GPS sensors to report their location, but the ability to reliably maintain centimetre-level positioning required for autonomy, especially within developments with tall infrastructure, deep pits or at high latitudes, is often compromised, Navtech says.

“Terran360, on the other hand, draws on high resolution radar technology which penetrates the atmospheric and weather conditions to constantly deliver highly accurate, centimetre-level location data,” it explained.

Wood says increases in GPS attacks – through “jamming” and “spoofing” – means relying on GPS alone is becoming commercially risky for autonomous mine operators. This is on top of the solar excitation event expected in 2026.

“Terran360, and other examples of innovation developed by Navtech, aims to address these challenges,” he said.

Delivered in partnership with autonomous vehicle software specialist, Oxbotica, Terran360 is certified to IP66 standard, meaning the radar localisation technology is completely protected from water and debris, ensuring constant operation and minimal maintenance to enable 100% visibility of assets at all times, it says.

“Oxbotica’s world-class localisation algorithms are combined with Navtech’s ruggedised industrial radar sensors to provide a package that is resilient to weather and harsh environments,” Navtech added.

Oxbotica’s product portfolio for the mining sector includes software that spans the entire technological spectrum, from low-level sensor managers, through calibration, four-modal localisation (vision, laser radar and GNSS), mapping, perception (with vision, lidar or radar), 3D mapping and planning and control.

Navtech and Oxbotica have been partnering on solutions in mining, following several successful radar deployments. These include trials in one of Boliden’s major underground mines in Europe where the radar sensors are providing situational awareness to support equipment retrieval from smoke-logged mining tunnels.

Boliden is – independently from Navtech or Oxbotica – developing automation technologies for mines with the goal of maintaining round-the-clock operations, following the demonstrable improvements in safety shown using radar technology and various other sensors.

Further to this, Navtech has also partnered with Örebro University in Sweden where its radar-based sensor was trialled as part of a sensor fusion project within the university’s Centre for Applied Autonomous Sensor Systems. This has seen Navtech’s radar tested in both a teleremote and automated setup in applications such as mining.

Wood says more companies are interested in these types of automated solutions, but the company is also continuing to see demand for radar-based platforms in other mining applications.

Here he highlighted one example in Minas Gerais, Brazil, where the company’s CIR sensor-based solution is providing 3D stockpile management and anti-collision detection in a ship loader application at a port (pictured above).

MTG hits its stride with GET DETECTION commercial deployment

MTG’s first digital solution, GET DETECTION, has got off to a strong start, with the first commercial deployment of the safety and productivity device making its way into a mine in the Nordic region.

After five years of intense development and successful field tests within Europe and Australia, MTG officially launched GET DETECTION at Bauma 2022, this week.

With its GET DETECTION Series, MTG says it is providing customers with increased safety and peace of mind by preventing any incidents in the crusher in the event of a ground engaging tool (GET) detachment. Based on extensive laboratory bench testing and field tests, the company can state that its solution detects a possible GET detachment in less than three seconds, with a very high level of reliability, preventing a subsequent fall into the crusher.

This new series of DIGITAL SOLUTIONS is a further step in MTG’s commitment to innovation and delivering premium products and services to its customers, it says.

The company is already planning further additions to this digital platform and plans to roll out more functionality for GET DETECTION in the near future.

The GET DETECTION series includes a suite of devices that are compatible with MTG’s TERRA cast lips, the TWINMET and new VEEMET tooth systems as well as the PROMET shrouds. The GET design of these product families enables the addition of sensors and activators to allow digital monitoring of the entire cast lip configuration.

“Thanks to a robust digital ecosystem, the signals emitted by the GET sensors are transmitted via antennas and processed by an electronic control unit,” the company says. “A tablet in the machine’s cabin displays the GET’s live status and alerts the operator in the event of an incident by means of a visual and acoustic signal.”

GET DETECTION has been developed for hydraulic excavators with an operating weight of more than 250 t and is so far available in Australia, Europe and the US. More markets will follow shortly, and new GET Systems will be compatible with the GET DETECTION System, the company stated.

Dana introduces new Spicer Electrified e-Transmission at Bauma

Dana Incorporated has announced the introduction of its Spicer ElectrifiedeSP502 e-Transmission, a flexible platform designed to support the electrification of vehicles across the construction, mining, material handling and forestry markets.

Available for order today, the e-Transmission is  on display as part of Dana’s exhibit at Bauma 2022, in Munich, Germany.

Leveraging Dana’s powershift technology, the eSP502 e-Transmission offers a dual-motor, two-speed design that is built on a flexible platform to enable optimised performance at maximum efficiency in a compact package, the company says. The modular approach to the transmission design allows for a single motor solution, as well as an optional power take-off, depending on the specific vehicle requirements.

The eSP502comes with next-generation control software and functional safety readiness, enabling easy installation and smooth integration, and it features a patented clutch design that minimises clutch drag to maximise efficiency, Dana says.

“Our off-highway customers face some of the world’s most challenging work environments and require solutions that meet the highest levels of performance, efficiency, reliability, and sustainability,” Jeroen Decleer, Senior Vice President of Dana Off-Highway Drive and Motion Systems, said. “Dana’s expertise across a wide-range of industries allowed our team to deliver a modular e-Transmission solution that can be adapted to the unique needs of each customer’s specific vehicle application.”

The dual-motor version supports continuous power outputs up to 240 kW, while the single-motor configuration is engineered for 140 kW of continuous output.

It is equipped with Dana TM4™ high-voltage motors from up to 800 V to improve efficiency, reduce total package size and provide redundancy as needed, the company said.

The eSP502 e-Transmission’s compact and modular design allows it to be adapted for use in 4×2 or 4×4 vehicle applications with a range of ratio options to support a variety of vehicle types, including wheel loaders and rough terrain cranes in construction; large lift trucks, empty container handlers, reach stackers, and terminal tractors in material handling; LHDs in underground mining; and forwarders in forestry, according

Danfoss and Webasto to collaborate on electrifying off-highway sector

Danfoss Power Solutions’ Editron division and Webasto Group have officially announced a strategic partnership at Bauma 2022 geared towards combining both companies’ expertise to deliver prevalidated solutions to the off-highway market.

To accelerate the pace of mobile machinery electrification and support OEMs with their net-zero goals, Danfoss’ Editron division and Webasto will combine their respective technologies and expertise, they explained. Through joint consultations and commissioning, Webasto’s scalable battery systems will be integrated into Editron electric and hybrid drivetrain systems.

The Editron division’s off-highway portfolio offers a power range of 30 kW to 1,000 kW.

“By combining both portfolios, the companies will provide a more stable and reliable prevalidated system solution to OEMs, leading to a prevention of electromagnetic compatibility issues,” they said.

The two companies have already collaborated on several projects, including the development of Danfoss’ fully electric wheel loader (pictured), which the company is presenting at Bauma 2022. The Editron division and Webasto also joined the Dieseko team that developed the Woltman 90DRe electric drilling rig, which is also showcased at the event.

Kimmo Rauma, Vice President of Danfoss’ Editron division, said: “I can’t think of a better partner than Webasto to join us on our journey towards electrifying the off-highway industry. Our two companies are an excellent technical and cultural fit, built on strong values with a customer-first mindset. Our portfolios are a perfect match, as seen in our previous joint projects, such as our fully-electric wheel loader.

“In addition, Danfoss and Webasto focus on delivering excellent guidance and customer service, so our OEM customers can expect to receive an enhanced system solution meeting their commercial and climate goals. We look forward to partnering with Webasto on many projects to electrify the off-highway industry further and make the world cleaner and safer for all.”

Heike Niehues, Executive Vice President at Webasto, added: “We’re delighted to officially announce our partnership with Danfoss. The company’s Editron division is a well-known industry name and a reliable partner, with products that make for a great fit with our battery and thermal management systems. We’ve already demonstrated how well our solutions work together and are excited to partner with an experienced organisation that shares the same commitment to the robustness, reliability and quality of products for the electrification of the off-highway sector. This will be a fruitful long-term partnership between our two companies that will provide our customers with products that optimally complement each other and allow them a faster go-to-market for their electrified vehicles.”

Williams Advanced Engineering to debut off-highway electrification solutions at Bauma

Williams Advanced Engineering (WAE), now wholly owned by Fortescue Metals Group, will be showcasing a wide range of cutting-edge electrification solutions, all of which will support acceleration of the off-highway sector in its journey to decarbonisation, at next week’s Bauma 2022 event in Munich, Germany.

WAE will be using the event to show its leading advanced battery and energy storage technology, which have been specifically developed for the rugged use cases of mining and other off-highway applications.

Following its acquisition by Fortescue at the start of this year, WAE, already a leader in high performance battery technology developed originally for global motorsport and road car programs, is becoming a leading supplier to the off-highway sector, using its expertise to support Fortescue in its transition to a global green renewables and resources company through the decarbonisation of its worldwide vehicle fleet, it said.

Additionally, WAE is working on a world first, zero emission ‘Infinity Train’; a regenerating battery-electric iron ore train project using gravitational energy to recharge its battery-electric systems without any additional charging requirements for the return trip to reload.

In June 2022, Fortescue announced a partnership with Liebherr, who will be developing and supplying green mining haul trucks (using the T264) in which zero emission power system technologies – developed by Williams Advanced Engineering – will be integrated.

WAE’s technology line-up at Bauma 2022 will include the following off-highway specific innovations:

Off-Highway Battery Module

Featuring a scalable, modular design delivering sub-30 minute pack charge times for maximum performance, WAE’s Off-Highway Battery Module boasts laser-welded cell-to-busbar technology for in service reliability, the company says. It also has a robust alloy frame, which improves durability and extends life in service, as well as optimised cell packaging for maximum energy density.

Battery Management Unit

Unlocking battery performance through best-in-class software architecture, WAE’s Battery Management Unit is designed for pack architectures of less than 800 V. Its advanced state detection algorithms allow for more efficient energy usage, while the unit also reduces equipment down-time by enabling maximised fast charge rates.

Cell Management Unit

Enabling real-time telematics to maximise cell performance, WAE’s Cell Management Unit allows high precision cell voltage and temperature monitoring. Its innovative flexi interconnects enables enhanced durability, while the system’s design also allows manufacturing complexity to be reduced for high volume applications.

DC-DC Converter

With a ruggedised design developed for deployment in off-highway vehicle applications, WAE’s DC-DC Converter is a 600kW 1.5kV – 1kV stepdown converter for high power loads. Its Silicon Carbide technology delivers exceptional efficiency of 98.5%, while full power operation takes place at ambient temperature of 50°C.

Vehicle Control Module

This powerful processing platform unlocks vehicle performance advantages, featuring a versatile vehicle system controller. Specifically designed for decarbonised powertrains it has a flexible heterogenous MPSoC processor.

Graham Belgum, General Manager for Green Fleet, WAE, said: “High performance battery and electrification systems are at the core of what we do. Over the last two decades WAE has garnered unparalleled experience in the development of cutting-edge technology which, increasingly is being applied to the off-highway sector. Now that we are part of the Fortescue family, WAE is central to battery power systems and products capability, supporting the business as it transitions to a clean, green fleet. Our technology has the potential to accelerate the decarbonisation of any off-highway vehicle – and we are delighted to be debuting these at Bauma 2022.”

Komatsu and Proterra to showcase battery-powered hydraulic excavator at Bauma

Komatsu Ltd is to exhibit a 20-ton (18-t) class electric hydraulic excavator equipped with a lithium-ion battery system for the first time at bauma 2022, in Munich, Germany, from October 24 through 30.

The machine is powered by a lithium-ion battery system from US-based Proterra, representing the first electrically-powered solution to come out of the two companies joint development work on electric medium-sized hydraulic excavators. In addition to this, Komatsu and Proterra have been collaborating on development of battery-electric LHDs, drills and bolters for underground hard-rock mining.

Komatsu and Proterra have been conducting proof of concept tests on advance research machines at customers’ construction sites. The machine is scheduled to be introduced to the Japanese and European markets in the 2023 financial year.

Hydraulic excavators are the most versatile type of construction equipment and the mid-size class, in particular, is used in a wide range of job sites and applications, mainly in earth excavation and loading operations, requiring power and durability to withstand heavy-load work.

This model optimises the entire body control system by capitalising on Komatsu’s proprietary coordinating technology, Komatsu says. It specifically integrates Proterra’s lithium-ion battery technology, which has a proven track record for use in heavy-duty and commercial vehicles deployed in various fields around the world, with Komatsu’s components, such as the hydraulic pump, controller and electric motor, for work equipment operation.

In addition, Komatsu has developed a robust cage structure to provide additional protection on-board the vehicle for its battery packs. As a result, Komatsu says it has achieved digging performance and durability equivalent to those of engine-driven hydraulic excavators. In addition, the high energy on-board the excavator’s Proterra powered battery system enables operation for up to eight hours when fully charged.

As global awareness of climate change accelerates, Komatsu has declared to achieve carbon neutrality by 2050 with the aim of realising a sustainable society. In collaboration with its partners, Komatsu is developing electric construction equipment to achieve zero exhaust gas emissions and a significant reduction in noise emissions with the vision of developing safe, highly productive, smart and clean workplaces of the future.

Vehicle-agnostic MiC 4.0 BUS data interface and protocol to debut at Bauma 2022

A new universal, uniform and manufacturer-independent data interface between attachment tools and construction machinery, which also has potential in a mining environment, will be presented at Bauma 2022 in Munich, Germany, next week.

The new MiC 4.0 BUS, which was nominated for the bauma Innovation Award 2022, enables simpler work processes through barrier-free and direct data exchange between attachments and machinery, the consortium developing the protocol says.

Together with the agreed data protocol, it enables every attachment to communicate unambiguously, and without additional devices, with every construction machine, regardless of brand and manufacturer. It was jointly developed by the participating companies in the attachment cluster of the MiC 4.0 Machines in Construction working group and will now be presented live at Bauma in the LAB0 innovation hall, from October 24-30.

Users of attachments and construction machinery can simplify their individual work processes by using the MiC 4.0 Bus to enable direct and uniform communication between the machines without having to resort to isolated solutions, detours or third-party tools, the consortium says. They do not need additional displays or external technology, as they can exchange all agreed data with the MiC 4.0 protocol.

The responsibility in which form and under which framework the MiC 4.0 bus is used remains with the respective actors such as the OEMs.

“This MiC 4.0 BUS is, thus, the technical basis for a well-functioning plug-and-work solution and enables any direct communication between attachments and construction machinery,” the consortium says.

ScrapeTec to display latest conveyor belt alignment tool at Bauma 2022

ScrapeTec is preparing to present the E-PrimeTracker, a conveyor belt alignment tool that, the company says, can sustainably protect people, the environment and conveying technology, at the upcoming Bauma 2022 event in Munich, Germany.

Wilfried Dünnwald, owner and developer of ScrapeTec, plans to present the functionality first-hand at the trade fair.

The PrimeTracker offers a special roller that detects belt misalignment and automatically compensates for it. In contrast to other solutions, the solution is not conical but cylindrical, with the subtle difference ensuring fast and automatic correction if the belt does not run centrally.

The PrimeTracker’s mode of operation is mounted centrally on an axis and can therefore “swing” freely in any direction to react sensitively and directly to the slightest misalignment and, by correcting it, allow the conveyor belt to run optimally again, according to ScrapeTec. lf everything is in order and the belt is running straight, the PrimeTracker simply acts as an idler.

ScrapeTec is now offering a further development: the E-PrimeTracker 4.0. Its self-regulating function on conveyor belts corresponds 1:1 to that of the PrimeTracker, with the E standing for the “electronic added value of this device”, which ScrapeTec’s developers have integrated. This sees the roller additionally equipped with robust sensors that record all relevant characteristic values such as belt position, belt speed or the condition of the belt splice, making them available for monitoring.

If misalignment situations occur that could lead to a possible belt standstill, the operator is warned in time and can take precautionary action. And, even in the worst case scenario, such as a misalignment scenario with belt lesions and impending belt breakage, the operator is indicated in good time.

These warnings are observed via a colour display on the device, which shows the belt running situation from green to red. On the other band, the information from the sensors can also be transmitted wirelessly to a monitoring system in which the control data is displayed.

Bauma 2022 is due to run from October 24-30, in Munich, Germany.

BEUMER Group prepares to showcase complete material transport solution offering at Bauma

BEUMER Group is gearing up to present an even wider product portfolio to attendees of Bauma 2022, in Munich, on October 24-30, following the acquisition of the FAM Group.

Since May of this year, the full-service provider has been offering its entire product spectrum, ranging from bulk material handling, and processing plants to conveyor technology. This sees customers provided with complete material transport solutions from a single source, the company says.

The BEUMER Group has been firmly anchored in the bulk solids handling technology market for decades, with the acquisition of the FAM Group significantly strengthening the system provider’s position in the minerals and mining markets. The FAM Group has its headquarters in Magdeburg, Germany, and is an internationally active, medium-sized group and manufacturer of systems for open-cast mining, stockyards, mineral processing, ports, conveying and loading.

The BEUMER Group offers machines along the entire transport chain for bulk goods, with solutions including the extraction, conveying, loading, storage and processing of various raw materials, for  various industries.

BEUMER Group says it combines many years of serial production know-how with customised manufacturing experience, offering high-quality engineering and extensive services.

“The BEUMER Group delivers turnkey complexes for the extraction, transport and processing of raw materials, thanks to its wide range of large-scale equipment and individual machines for open-cast mining, such as bucket wheel excavators, belt wagons and conveyor systems,” the company said. “Mine operators can transport various bulk materials with BEUMER’s pipe and overland conveyors, even over long distances and above terrain which is often rough and impassable. Steep gradients and tight curve radii enable individual routes to be adapted to the topography and the task at hand. The BEUMER Group can customise the systems to match the conveying task and topography exactly. The system provider relies on modern planning and layout tools to support plant operators early in the project and design the ideal conveying solution together with the customer.”

The product portfolio includes extensive storage space technology, loading systems and various crushing & screening plants, including impact, hammer, single & double-roll crushers, plus many more crushers and mills.