Tag Archives: BHP Mitsubishi Alliance

BMA completes SABR Hay Point coal terminal project

BHP Mitsubishi Alliance (BMA)’s Hay Point team recently celebrated the completion of the Shiploader and Berth Replacement Project, nicknamed SABR, in Queensland, Australia.

In operation since 1971, the Hay Point Coal Terminal has undergone multiple expansion projects over its lifespan. It is a critical piece of infrastructure in BMA’s logistics portfolio and enables the BMA team to deliver high quality metallurgical coal for steelmaking to customers all around the world, quickly and reliably, BHP says.

These vital replacement works, requiring 15,000 tonnes of steel, will reinforce Hay Point’s ability to deliver coal to customers into the future. As Gaia Antoniucci, Head of Asset Projects, said at Thursday’s celebration: “The completion of the SABR project will improve the terminal’s cyclone immunity and ensure its long-term sustainability.

“I’m so proud of all of the teams who worked tirelessly day-in, day-out – both on-site during construction, as well as behind the scenes, and of the fantastic integration between the various parts of the different organisations to ensure the project ran without any major issues, and with the utmost focus on safety and the best outcomes for project delivery.”

SABR has been designed with a safety mindset – most of the project infrastructure has been built in controlled environments, minimising the exposure of front-line workers to the danger of high-risk work activities such as working over water environments. Over three years, the project absorbed more than 250,000 work hours during construction, and supported almost 700 BMA and contractor personnel working over the life of the project to carry out the transformation.

Linda Murry, General Manager at Hay Point for BMA, acknowledged at the celebration that the project has not just been an investment for BMA, but for Central Queensland more broadly.

“The terminal is a very busy place, which is constantly working for our customers,” she said. “It needs to be at its best to ensure BMA remain the world’s largest exporter of seaborne metallurgical coal.

“This has not just been an investment for BMA, but for Central Queensland more broadly. Hay Point’s increased capacity will drive economic growth throughout the region well beyond this port. We’re hugely proud of our ongoing contribution to Central Queensland.”

BHP Mitsubishi Alliance secures half of Central Queensland power requirements with renewables

BHP Mitsubishi Alliance (BMA) has entered into a new renewable power purchase agreement (PPA) with Queensland’s publicly-owned energy generator and retailer CleanCo, which, the company says, is expected to provide half the forecasted electricity demand of BMA’s Central Queensland operations over five years from January 2026.

The new PPA will run to the end of 2030 and effectively extend an existing low carbon emission power agreement between BMA and CleanCo currently running to the end of 2025.

This second PPA will enable BMA to continue to source half of its expected electricity needs from low greenhouse gas emission sources such as solar and wind, as well as pumped hydro.

BHP President Australia, Geraldine Slattery, said: “We are increasing renewable electricity at BMA in line with our decarbonisation commitments to 2030 and beyond, improving the long-term sustainability of our business while at the same time supporting Queensland’s renewable electricity infrastructure build, regional communities and local jobs.

“We expect demand for Queensland’s higher-quality metallurgical coal to remain strong for many years to come, as major steelmakers look to reduce their emissions intensity while delivering the steel needed to support global population growth and decarbonisation infrastructure.”

BHP Chief Commercial Officer, Vandita Pant, said: “Using more renewable electricity at our operated assets across the globe is key to our operational decarbonisation strategy. We are pleased to continue our strong relationship with CleanCo.

“Through a growing number of agreements to supply our mines in Chile, Queensland, Western Australia and South Australia with renewable electricity, we are making good progress on decarbonisation while supporting the development of renewable infrastructure and stimulating regional economies.”

The new PPA will help support four renewable electricity projects across regional Queensland, which combined are expected to generate more than 1,500 local jobs during construction: the Dulacca Wind Farm due for completion in late 2023, the MacIntyre Wind Farm due for completion in 2025, and the Western Downs Green Power Hub and Kaban Wind Farm that currently supply electricity to the grid and are expected to reach full commercial operation later this year.

The PPA is also linked to CleanCo’s new renewable energy storage initiative, which directs excess renewables to the Wivenhoe Pumped Storage Hydroelectric Power Station to support an increase in around-the-clock renewable supply and cost management.

CleanCo CEO, Tom Metcalfe, said: “At CleanCo we are committed to providing tailored, clean energy solutions to help our customers decarbonise.

“It is our role to develop solutions that meet the unique energy needs of these companies so that they can thrive in a net zero future and I am thrilled BMA has entrusted CleanCo to continue to supply reliable, renewable energy for its operations.”

BHP is on track to achieve its medium-term target to reduce operational greenhouse gas emissions by at least 30% by FY2030 (from FY2020 levels). BHP also has a long-term goal to achieve net zero operational greenhouse gas emissions by 2050.

Perenti books exploration, development and production work with Australian miners

Perenti says it has secured new work and contract extensions with the likes of Regis Resources, BHP Mitsubishi Alliance (BMA) and Catalyst Metal in Australia representing nearly A$150 million ($97 million) of revenue across its 2024 and 2025 financial years.

It has booked a A$70 million, six-month contract for the continuation of underground development and production works at the Regis Resources Garden Well and Rosemont underground gold mines. Barminco and Regis continue to progress collaboratively towards further and material contract extensions at these two mines, it says.

It has also sealed a A$27 million, 24-month contract for exploration surface drilling services at the BHP Mitsubishi Alliance in Queensland, while a A$14 million, 24-month contract has been awarded for underground diamond drilling works at Catalyst Metal’s Plutonic underground gold mine in Western Australia, subject to finalisation of contract terms.

Furthermore, AUMS (through UMA, a joint venture with Rocksure International) received a limited notice to proceed related to the initial underground development works at the Newmont Akyem underground gold mine in Ghana. The finalisation of contractual negotiations continues, however, once finalised it is forecast that the contract could represent circa-A$32 million of revenue over an initial term of 11 months, with a capital structure that is likely to be similar to that adopted for Newmont’s Subika project.

Mark Norwell, Managing Director & Chief Executive Officer of Perenti, said: “The award of these contracts and the limited notice to proceed across both our underground and surface mining businesses demonstrates the diversity of our service offering and the strength of the relationships we share with our clients. Collectively these three contracts and the limited notice to proceed represent nearly A$150 million of revenue across FY2024 and into FY2025 and come after the recent announcement in which Perenti secured circa-A$360 million of revenue at the Sandfire Resources A4 project in Botswana.”

Monadelphous banks work with Rio Tinto, BHP, BMA and South32

Engineering company Monadelphous Group Limited says it has secured new contracts and contract extensions totalling approximately A$120 million ($83 million), banking work with Rio Tinto, BHP and South32, among others.

The company has secured two contracts with Rio Tinto under its Sustaining Capital Projects Panel Agreement to undertake upgrades to the conveyor gravity take-up systems at Tom Price and Cape Lambert Port A in the Pilbara region of Western Australia.

In addition, Monadelphous has been successful in securing a further three-year Framework Agreement for BHP’s Western Australian Iron Ore Asset Projects providing multidisciplinary works to BHP’s operations in the Pilbara region.

In Queensland, the company says it has secured a three-year contract with BHP Mitsubishi Alliance (BMA), with two one-year extension options, to continue providing shutdown and maintenance services and minor capital projects on BMA’s draglines and coal preparation plant operations in the Bowen Basin.

Finally, Monadelphous has been awarded a 12-month contract extension for the supply of major shutdown and mechanical services at South32’s Worsley Alumina operations in Western Australia.

BUMA Australia extends relationship with BHP Mitsubishi Alliance’s Goonyella mine

BUMA Australia has won its third contract in 2022, with the mining service provider extending its relationship with BHP Mitsubishi Alliance’s (BMA) Goonyella Riverside mine in Queensland’s Bowen Basin for up to another five years.

This award covers delivering mining services at the operation and extends the company’s existing delivery scope at the mine.

BUMA Australia is a subsidiary of Bukit Makmur Mandiri Utama (BUMA), which, itself, is a subsidiary of PT Delta Dunia Makmur Tbk. The company’s Australia presence was expanded in 2021 with the acquisition of Downer EDI Limited’s Open Cut Mining East business.

The contract extension from BMA is valued at A$400 million ($268 million) over a three-year term, with the option to extend for another two years. Production is expected to average 36 million bank cubic metres per year.

On February 22, 2022, BUMA Australia announced it had secured a new A$550 million contract extension at BMA’s Blackwater mine and, on May 10, it announced a new A$320 million, three-year contract with Bowen Coking Coal’s Broadmeadow East coking coal project, with the option to extend for a further year.

Monadelphous banks Australia work with FMG, Rio Tinto, Roy Hill and BMA

Engineering company Monadelphous Group Limited says it has secured new contracts and contract extensions in the resources and infrastructure sectors totalling approximately A$220 million ($150 million).

Within this is a number of contracts for work in the Pilbara region of Western Australia, including:

  • A five-year contract to provide maintenance, repairs, general shutdown services and minor projects across Fortescue Metals Group’s Pilbara operations;
  • A multi-disciplinary contract with Rio Tinto for the construction of a new conveyor at the Tom Price iron ore mine, which is expected to be completed in the first half of 2023; and
  • A contract associated with the construction of a pipeline and access road at the Roy Hill Mine site. The work is expected to be completed towards the end of 2022.

In Queensland, Monadelphous has also secured a 12-month extension to its existing contract with BHP Mitsubishi Alliance for the provision of dragline shutdown and maintenance services to its operations in the Bowen Basin.

Thiess banks Anthill copper project work, extends BMA Caval Ridge contract

Thiess has secured a new contract with Austral Resources to provide mining services at the Anthill copper project in Queensland, Australia.

This three-year contract, which follows Thiess being named preferred mining services contractor at the project in October, will see Thiess firstly assist to develop the mine, and then undertake mining operations at this new copper project in the Mt Isa region.

Thiess Executive Chairman and CEO, Michael Wright, said: “This contract reflects Thiess’ ability to deliver value for our clients, providing competitive and sustainable mining solutions across a diversified portfolio of projects. We will bring a strong focus on the local community as we mobilise and undertake this exciting new copper project.”

Shaun Newberry, Thiess Executive General Manager Australia, said: “We’re pleased to be working with Austral Resources to tailor solutions specific to the needs of the Anthill operation. We look forward to contributing our experience, technical expertise and focus on safe, reliable and productive operations to create long term value for our client and the community.”

On the same day as making this announcement, Thiess confirmed a 12-month contract extension by BHP Mitsubishi Alliance (BMA) that would see the contractor continue mining and maintenance services at the Caval Ridge Mine in Queensland, Australia.

Thiess’ involvement at the Caval Ridge Mine extends back to 2012 when it supported the development of the mine complex, including constructing and commissioning the mine’s coal preparation plant (with Sedgman), the rail loop and mine infrastructure. Thiess has delivered mining operations, since 2017 under successive contracts.

This award follows Thiess securing a 12-month contract extension to provide mining services for BMA at Caval Ridge’s neighbouring mine Peak Downs earlier in the year.

Schlam books Hercules dump truck body order from BHP

Mining products and services provider, Schlam, has been awarded a multi-million-dollar national contract to supply its Hercules dump body to BHP Minerals Australia.

The tender will see Schlam continue to supply dump bodies to BHP Western Australia Iron Ore (WAIO) sites and BHP Mitsubishi Alliance (BMA) sites in Queensland and New South Wales with its world-class trays.

The contract will generate revenue in excess of A$110 million ($79 million) for Schlam, it said.

The Hercules dump body was selected due to its lightweight design and durability, according to the Western Australia-based company.

“Our engineering team was challenged by their counterparts at BHP to push the limits of the Hercules’ design to lower its already light weight and increase payload further,” Schlam CEO, Matt Thomas, said. “This resulted in the development of a new Hercules design that is 20% lighter than other already class-leading Hercules models and is maintenance-free with up to six years of service life due to steel innovations.”

The contract gives Schlam confidence to push ahead with its national and international expansion plans in both the product and service side of the business, the company said.

Thomas said the award would see Schlam transform its manufacturing processes to use the latest technology and robotics, redefining the production methodology for the business.

“We are delivering on our promise to make mining equipment more productive,” he said. “Supplying the highest quality buckets and bodies in parallel with the talent we provide through our mechanical and fabrication services division, the business is going from strength to strength. As we edge closer to the end of 2021, the outlook for Schlam has never looked better.”

Monadelphous adds to mining work with BHP, Rio and Codelco contracts

Monadelphous Group Ltd says it has secured a number of new construction and maintenance contracts in the resources sector totalling approximately A$200 million ($146 million).

In Queensland, Australia, Monadelphous has been awarded a new three-year contract with Queensland Alumina Ltd to continue to provide general mechanical maintenance services at its operations in Gladstone. The company has also secured a 10-month extension to its existing contract with BHP Mitsubishi Alliance for provision of dragline shutdown and maintenance services to its operations in the Bowen Basin.

Monadelphous has secured a number of contracts in the iron ore sector in the Pilbara region of Western Australia.

This includes two contracts with BHP under its existing WAIO Site Engineering Panel Agreement. The first is for the refurbishment of cells and rotating equipment on BHP’s Nelson Point Car Dumper 1, with work expected to be completed in the December quarter of 2021, and secondly, an extension to the haul road at the Jimblebar mine, with work expected to be completed in the June quarter of 2022.

A contract has also been secured with Rio Tinto for construction associated with the Marandoo Dewatering Sump Project, with work expected to be completed in the March quarter of 2022.

In Chile, Monadelphous’ maintenance and construction services business, Buildtek, has secured a construction contract with Codelco for work associated with the development of a new underground section of the El Teniente copper mine in Rancagua. Work is expected to be completed in the March quarter of 2023.

The company acquired a majority stake in Buildtek back in 2019.

Monadelphous Managing Director, Rob Velletri, said these new contracts and extensions continued to demonstrate the company’s solid track record of delivering for its customers.

“We are pleased to have secured this work and look forward to continuing to build on our valued long-term customer relationships,” he said.

Laser Technologies cleaning solution rises to the top in BHP Supplier Innovation Program

BHP, working through its Supplier Innovation Program, is to start trialling a new laser cleaner to remove surface corrosion and prepare metal surfaces for repainting to ensure protection from the elements at its jointly owned Hay Point Coal Terminal operations in Queensland, Australia.

Traditionally pressurised blasting using water or sand has been used for this process.

As part of BHP’s Supplier Innovation Program, a challenge was launched with businesses in the Australian Mining Equipment, Technology and Services (METS) sector to propose alternatives to pressure blasting that would achieve the same results, but reduce risk to personnel from exposure to high pressure and noise, and minimise waste, which currently requires careful management.

Perth, Western Australia-based joint venture Laser Technologies was selected following a competitive proposal and evaluation process to trial a hand-held 1 kW fibre laser, capable of removing old paint and surface corrosion from metal surfaces to a depth of 6 mm, and burning the waste product into harmless vapour.

The Supplier Innovation Program was launched in Australia in 2020 as part of a A$450 million ($330 million) commitment made by BHP to increase support and engagement with METS sector businesses.

The program models a similar initiative that has been running with for the past decade to address business challenges at BHP’s Escondida operations in Chile.

Under the terms of the program, participating businesses are permitted to retain the intellectual property for their designs, enabling them to further commercialise their new products following successful pilot trials with BHP.

In its 2021 financial year, BHP launched eight challenges across its Minerals Australia operations, and plans to establish another 20 challenges this financial year.

Bevan Gostelow, Maintenance Manager at Hay Point for BHP Mitsubishi Alliance, said the Laser Technologies laser cleaner had the potential to be “a real game changer” for industry because of the reduction of risks to personnel and reduced environmental impact.

“High-pressure blasting has been effective in asset integrity maintenance for many years, but the process requires a lot of controls to ensure the safety of our people doing the work, and to prevent the spread of the waste product to protect our environment,’’ Gostelow said.

“The laser cleaner is safe, quiet and easy to use and will not require all of the scaffolding and shrouding to catch waste product, because it is all burned off at the laser head.”

Brendan Tritton, one of two Directors at Laser Technologies, said having the opportunity to present their product to BHP through the Supplier Innovation Program was a “foot in the door that was worth its weight in gold”.

“We have participated in a few innovation programs in the past, but the BHP program has been by far the most effective,” Tritton said. “The team at BHP were really clear about their objectives for this challenge from the start, and that made it easier for us to develop a suitable proposal.

“I think it’s brave of BHP to be running a program that invests in METS businesses because there is the element of risk and reward when you trial new products and technologies.”

James Agar, BHP Group Procurement Officer, said the identification of Laser Technologies for this challenge was the perfect example of what the Supplier Innovation Program was designed to achieve.

“The Suppler Innovation Program was designed to provide Australian METS businesses with opportunities to showcase the new ideas and technologies they are developing, while helping BHP challenge what is possible to improve safety and performance at our operations,’’ he said.