Tag Archives: renewable power

Australian Potash adds renewable power to the Lake Wells SOP mix

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Australian Potash says it has finalised the front-end engineering design (FEED) study for the engineering, procurement and construction (EPC) of Australia’s first high penetration renewable power solution on a greenfield sulphate of potash (SOP) minerals project development.

The study outlined a base case renewable power penetration rate of 53% with potential to rise to 87%, the company said. This would result in a 50% reduction in carbon dioxide emissions to 21,700 t/y compared with the hydro-carbon power solution base case outlined in the 2019 definitive feasibility study (DFS) for its Lake Wells SOP project, in Western Australia.

According to the company, the Mannheim (industrial) SOP production route produces 300% more carbon emissions than the route outlined for the Lake Wells SOP project on an equivalent tonne’s basis, positioning the asset as the lowest CO2 emitting potash project development in Australia.

Australian Potash Managing Director and CEO, Matt Shackleton, said: “Solar-SOP projects naturally sit at the lower end of the CO2 emissions curve by virtue of the natural evaporative process involved, and we challenged our project team to model a renewable power solution to maximise the…[project]’s long-term environmental sustainability.

“We are running competitive tendering processes for the eight packages of work defined to develop the LSOP, and bids have been received for the Power Station EPC package. This package was scoped to include renewable power generation, battery storage and an LNG backup reserve.

“Very pleasingly, these bids exceeded our design criteria both in terms of the rate of penetration of renewable power, and the impact that the renewable power solution has on reducing the LSOP’s carbon emissions. These are benefits that accrue to both our shareholders and the broader stakeholder and investment base.

“Solar-SOP production competes on a cost basis with the industrial Mannheim process, sitting at the lowest end of the global cost of production curve. The Lake Wells SOP project will produce SOP into that lowest quartile, and will also be one of the lowest carbon footprint potash projects globally.

“The company is pursuing organic certification for the suite of products to be produced at the Lake Wells SOP project, which will truly make the K-Brite™ branded SOP long-term environmentally sustainable.”

Key outcomes from the 2019 DFS on Lake Wells include:

  • 30-year mine life producing 150,000 t/y of premium grade SOP utilising approximately 21% of the total measured resource estimate;
  • Long mine life underpinned by 3.6 Mt reserve and 18.1 Mt measured resource estimate;
  • Development capex of A$208 million ($146 million) with capital intensity of A$1,387/t; and
  • First quartile industry operating costs of $262/t providing high cash operating margins.

The current program of works for the Lake Wells SOP project would see construction commence in the March quarter of 2021.

Centamin sets up Sukari for a solar power-fuelled future

Environmental, Mine operation news, Mining services, Power supply for mines, Precious metals, Sustainable mining, , , , , ,

Among new projects featured in Centamin’s just-released 2019 sustainability report is the development of a solar power installation that could pump 30 MW AC of renewable energy into the mix at its Sukari gold operation in Egypt.

The Stage 1 30 MW solar plant is expected to replace 18–20 million litres of diesel consumption per year through operation during daylight hours, according to Ross Jerrard, Chief Financial Officer and Executive Director.

The bulk of Centamin’s greenhouse gas emissions result from the on-site power generation at Sukari, the company said in the report, with the site powered entirely by heavy fuel oil burning generators consuming over 90–100 million litres of diesel to meet the mine’s electricity needs. MAK and Wartsilla diesel-fired generators, with a combined power of 68 MW, are on site, according to the company.

In 2019, Centamin completed a preliminary study assessing the technical viability of integrating a solar plant at the Sukari mine. The results of the study demonstrated the potential of the project to materially reduce the consumption of fossil fuels and thereby reducing the company’s environmental footprint and operating expenditure, it said.

The study indicated a minimum of 36 MW DC/30 MW AC peak power hybrid solar plant would be the optimal capacity for an initial staged integration to the processing plant. A limited amount of battery storage (7.5 MW) is required to manage start up and shut down surges for integration into the existing site distribution and control systems, with the solar farm scoped over an 85 ha site on the Sukari tenement.

The project will be developed in two phases:

  • Phase one will require the upgrade of Sukari’s high voltage distribution system to prepare the system for connection of large scale solar; and
  • Phase two will be the construction, installation and connection of the solar photo voltaic plant to the Sukari electrical distribution system.

Centamin estimates up to 25% of Sukari’s power needs could be met through solar generation, with the initial 30 MW plant planned to be engineered with the ability to expand the power capacity in the future, if appropriate.

The construction spend for 30 MW is expected to be $37 million, with initial capital of $6 million committed at the end of 2019 to upgrade the high voltage reticulation on site and commence earth-clearing works in the first half of 2020.

Construction was scheduled to commence in 2020, however, as a precautionary move to protect the health and wellbeing of the workforce, non-essential 2020 capital expenditure was temporarily deferred, including the Sukari solar plant.

“This is in order to minimise contractors and other non-operating traffic on and off site, while restrictions related to COVID-19 remain in place,” the company said. Despite this, the company still plans to integrate solar power into the Centamin mine in 2021.

Centamin said it continued to work towards reducing emissions intensity and is in the process of establishing science-induced absolute emissions targets for medium- (2025) and long-term (2030) target years.

Other carbon reduction strategies being considered by the miner include transitioning on-site vehicles to electric vehicles and alternative truck buckets to improve hauling efficiency, it said.

Renewable power on its way to Antofagasta’s Centinela mine

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Antofagasta has signed a new power purchase agreement (PPA) with ENGIE Energía Chile SA that will see 100% of the power supplied to its Centinela copper operation, in Chile, come from renewable sources.

The contract, from 2022 until 2033, will replace two existing PPAs Antofagasta had in place that expire in 2026 and 2027. It will also see the company sell its indirect 40% interest in the Hornitos thermal power station to ENGIE, resulting in an attributable post-tax write down of some $43 million, it said.

After the write down, this new renewable energy contract will be value accretive as power costs will be significantly reduced in stages from 2020 onwards, Antofagasta noted.

Antofagasta’s CEO, Iván Arriagada, said: “With the completion of this agreement, from 2022, all our mining division’s power will be from renewable sources, and at a lower cost as well. This is an important step in achieving our target to reduce our carbon emissions by 300,000 t by 2022.”

Anglo American renews clean energy plans in Chile

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Enel Generacion Chile and Anglo American, this week, signed a contract that will see the mining company use only renewable electricity to power its Chile operations from 2021.

The contract, for a total consumption of up to 3 TWh/y, is the largest in its type for independent customers in Chile, Enel said.

Anglo, in Chile, operates the Los Bronces and El Soldado copper mines, as well as the Chagres smelter.

Paolo Pallotti, General Manager of Enel Chile, said: “With our generation matrix, becoming cleaner all the time, we have the possibility of submitting more competitive and sustainable offers for our customers.

“We are the first renewable energies operator in Chile and we are convinced that promoting this type of energy, we go out to meet our customers and we make significant contribution to the country.”

Hennie Faul, Anglo American Executive Chairman for Copper, said: “We are working from different fields in order to contribute towards a healthy environment. Our objective is to continue reducing our emissions, and to achieve efficient operations that are more careful in respect to their surroundings.

“The signing of this contract adds to other actions we are undertaking along the same line, such as the installation of the first PV plant, built over a tailings pile and the incorporation of electric buses for the transportation of our employees.”

The agreement, signed today will take effect in 2021 and shall be in force for 10 years, Enel said.

Solar power up and floating at former coal mine in Anhui, China

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China state-owned developer CECEP has completed a 70 MWp floating solar plant on a former coal mining area, in Anhui Province, China, following tests and monitoring, according to the company that supplied the plant.

France-based Ciel & Terre said the floating photovoltaic (PV) plant will mainly aim to improve the energy structure in the province and quality of the environment on site. Constructor China Energy Conservation Solar Technology Co and the engineering procurement and construction contractor China Energy Engineering Group Shanxi Electric Power Design Institute Co contributed to the build, the biggest floating solar plant in the world.

To connect the 70 MWp floating PV power generation project to the national grid, a brand new 18-km-long 110 V overhead line was built to optimise the transport of electricity.

Ciel & Terre said: “Behind the installation of this complex is the will to improve the energy structure of Anhui Province as well as the ecological environment quality of the Lianghuai mining subsidence area.

“In the meantime, the initiative enables the promotion of the development of the ‘floatovoltaic’ technology, which also preserves water bodies. It prevents them from algae proliferation and oxidation, and even conserves water sources by reducing evaporation.”

The floating solar plant covers an area of 1.4 km² and is expected to generate up to 77,693 MWh in its first year, according to Ciel & Terre. This represents the electricity consumption of some 20,910 households.

“Within 25 years, the solar farm should generate around 1.94 million MWh,” the company said, saying the project adds to another 32 MWp GCL floating PV plant it supplied in Anhui.

Headed by CECEP, the complex was built using the tried-and-tested Hydrelio® technology designed by Ciel & Terre.
Ciel & Terre said: “CECEP chose Ciel & Terre for this major project for three complementary main reasons: the 13-year experience of the company in the field, the broad portfolio of 140 projects worldwide and the characteristic reliability and bankability of the Hydrelio system.”

Through this technical system, the company contributed to the Chinese National Energy Agency’s aim to “bolster energy infrastructure and environmental quality”, Ciel & Terre said.

Central inverters integrating medium voltage transformers have been used on this project – they stand on the water and not on the banks – while concrete poles support the electrical installation.

The anchorage system was designed and installed under the supervision of Ciel & Terre China, a subsidiary of the French company. Overall, 1,500 helical anchors were used for the project and buried from 8-m to 15 m-depth to fit the configuration of the site.

Orion Minerals looks at renewable options for Prieska zinc-copper project

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Orion Minerals, through its subsidiary, Repli Trading No 27, has entered into a collaboration agreement with juwi Renewable Energies South Africa to investigate renewable energy generation for its Prieska zinc-copper project in the Northern Cape of South Africa.

The preliminary scope is to investigate the feasibility of generating and supplying 35 MW of electricity for Prieska, from a hybrid power system using integrated wind and solar technologies. The renewable energy generation site will be located within 20 km of Prieska, making the establishment of a dedicated feed via an overhead power transmission line possible, Orion said.

juwi is part of the international juwi Group, one of the world’s leading renewable energy companies. Its business is focused on both solar energy and onshore wind energy. To date, juwi South Africa has built five utility-scale solar plants totalling 121 MW and developed the 138 MW Garob Wind Farm, which will soon start construction.

juwi South Africa also participates in the South Africa Government’s Small Independent Power Producer Program and operates and maintains all its solar projects on behalf of their owners.

In Australia, juwi was recently responsible for the project development, design, construction and now operations of a $40 million, 10 MW solar power facility which came into commercial operation in 2016 at Sandfire Resources’ DeGrussa copper-gold mine in Western Australia. Orion said: “This facility has since attracted international attention as the largest off-grid integrated solar and battery storage facility in the world. With close to three years of operational data and 100% uptime, this successful project has established juwi as leaders in hybrid power supply solutions for mines.”

The investigations into renewable energy solutions at Orion’s Prieska project will complement the ongoing bankable feasibility study, with the additional benefit of potentially improving the base case plan of obtaining national grid power directly from the Cuprum sub-station already established on site, Orion said.

“Developing the renewable energy potential of the region is also a strategic goal of local government, as communicated in its Integrated Development Plans,” Orion said.

The Prieska copper mine operated from 1971 to 1991, employing approximately 4,000 people. The mine milled 46.8 Mt, producing more than 430,000 t of copper and more than 1 Mt of zinc in concentrate. Post May 1987, no more than 2 Mt of ore was blasted, with milling of surface stockpiles carried out from 1989. In 1991, the mine was closed and the site rehabilitated. It now has a defined maiden resource under the Orion ownership of 1.1 Mt of contained zinc grading 3.8% Zn and 365,000 t of contained copper grading an average 1.2% Cu. The deposit is regarded as one of the world’s 30 largest VMS orebodies, according to Orion.

Zest WEG Group will continue to pursue Africa opportunities, new CEO says

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Zest WEG Group’s new CEO, Siegfried Kreutzfeld, says the company’s ongoing growth plans will see it pursue further opportunities across Africa.

Kreutzfeld (pictured), who took on the CEO role in January, brings 40 years of service in the global WEG Group to the leading position in the South Africa business. He was most recently the Managing Director of WEG China.

He said: “WEG has a very simple strategy: we believe in continued growth on all continents. This is achieved by maintaining close relationships with all our customers and ensuring that we deliver quality products. We underpin all this by our high levels of service and support.”

Established in South Africa to create a strong national footprint, the Zest WEG Group has grown steadily into other Africa countries. With its responsibility for the sub-Saharan market, it operates branches in Ghana, Tanzania, Mozambique and Namibia. The group also has partners in countries such as Angola, Botswana, Zimbabwe, the DRC and Zambia.

“Many of our products are well established across the continent,” he said. “However, we believe there is growth potential with both mature products – such as low voltage motors, high voltage motors, and drives and switchgear – as well as with other products we manufacture locally such as transformers, motor control centres, panels and generators.”

Kreutzfeld said major opportunities exist with premium efficiency products across the range, including WEG IE3 motor and WEG CFW drives.

“Also key to the Zest WEG Group’s growth potential is our ability to offer a fit-for-purpose integrated solution,” he said. “This is available across all sectors, but especially in power generation, electrical infrastructure and mobile power and energy solutions. We will also be introducing WEG solutions for renewable energy applications.”

Zest WEG Group’s market offering is relevant across a broad sector of industries including mining, petrochemical, agriculture, water and wastewater, paper and pulp, sugar, and energy – including traditional coal fire power plants and renewable energy, the company said.