Tag Archives: Rudolph van Niekerk

Kalium Lakes fired up at Beyondie potash project

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Kalium Lakes says it has awarded a contract to design, supply, install and commission a 7.5 MW gas fired power station for its Beyondie sulphate of potash project (BSOPP), in Western Australia, to Clarke Energy.

The scope of the contract includes three Jenbacher 616, 2.5 MW gas reciprocating engines, a Kohler KV440C2 black start generator, high and low voltage switch rooms, auxiliary equipment and the power station controls system, according to Kalium Lakes.

Gas for power generation will be supplied from Kalium Lakes’ owned and operated gas lateral that will also be built as part of the project for the stage one 90,000 t/y SOP production capacity.

The project aims to commence production at 90,000 t/y of SOP, before ramping up to 180,000 t/y of SOP for domestic and international sale. An initial mine life of between 30-50 years is anticipated for a project designed to be a low cost, long life and high margin producer, Kalium Lakes says.

According to the potash developer, the scope under this contract has already commenced with early works to de-risk the project schedule and enable early contractor involvement for optimal integration with the power generation requirements of the project.

Clarke Energy has also provided several smaller, diesel generators for the project from its signature Kohler brand, which will provide power to the village and the remote brine transfer pump stations, Kalium Lakes said.

Kalium Lakes’ Chief Development Officer, Rudolph van Niekerk, said: “Not only has Clarke Energy worked with us to find a technically viable solution for our project, it has gone the extra mile to also achieve the WHS Accreditation which is a requirement for this contract under Kalium Lakes’ funding from the Northern Australia Infrastructure Facility.”

Earlier this month, Kalium Lakes’ board made the final investment decision on the project, allowing development to move forward.

Kalium Lakes draws a liner under Beyondie sulphate of potash ponds

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Jaylon Environmental Systems is to supply and install the evaporation pond liner at Kalium Lakes’ Beyondie sulphate of potash project (BSOPP), in Western Australia, as part of a contract agreed between the two parties.

The contract includes the supply, management of delivery and installation of 1 mm HDPE liner covering a total evaporation area of approximately 400 ha for the Stage 1 BSOPP 90,000 t/y sulphate of potash (SOP) facility.

The BSOPP project aims to commence production at 82,000 t/y of SOP in 2020, before ramping up to 164,000 t/y of SOP for domestic and international sale. An initial mine life of between 30-50 years is anticipated for a project designed to be a low cost, long life and high margin producer, Kalium Lakes said.

Earlier this month, Kalium Lakes secured gas supply and transport for Beyondie SOP project following deals with APA Group and Shell Energy Australia.

In 2017, Jaylon successfully completed the supply and installation of the liner for the BSOPP’s 10 ha pilot scale ponds, according to Kalium Lakes. “Jaylon has now submitted the most competitive and compliant offer for the full project works, resulting in this A$15 million ($10.3 million) major contract award,” the company said.

The scope under this contract has already commenced, with an initial order of A$1 million worth of liner placed in May 2019 as part of early works and first deliveries to site already completed. The balance of the contract scope will commence following a final investment decision (FID) by Kalium Lakes, due shortly.

Kalium Lakes Chief Development Officer, Rudolph van Niekerk, said: “The use of Jaylon during the pilot scale trials continued to validate Kalium Lakes’ de-risking strategy, where we work collaboratively to develop bespoke, low cost and fit for purpose solutions for the BSOPP.

“The use of an evaporation pond liner has been a much-debated topic. For Kalium Lakes, the cost of the supply and installation of the liner represents less than 7% of the project’s total capital cost but results in an increased SOP process recovery of more than 15%.

“Our lined pond design provides a pond system constructed on trafficable, off lake surfaces, allowing for harvesting by heavy machinery months, if not years, ahead of the alternatives.

“With lined ponds there is virtually no leakage of the high value concentrated brines, delivering excellent recovery rates, a smaller pond area, less brine pumping, low operating costs and an extended mine life. It simply is a ‘no brainer’,” he said.

Kalium Lakes secures gas supply and transport for Beyondie SOP project

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Kalium Lakes has secured key contracts with APA Group and Shell Energy Australia for the transportation and supply of gas to meet the requirements of its Beyondie sulphate of potash project (BSOPP), in Western Australia.

These contracts will provide 1 Tj/d of gas to produce 90,000 t/y of SOP and also allows for expansion to support increased production and production of magnesium by-products, according to Kalium Lakes.

Shell Energy’s gas will be used at the BSOPP site for power generation, steam generation and product drying during operations, while APA Group’s 88.2%-owned Goldfields Gas Pipeline (GGP) will transport and deliver gas via a new, purpose built metering and connection facility. Early works have commenced with APA on the design of the new metering facility.

These contracts – and others, such as ones associated with engineering, procurement, construction management and commissioning – are subject to a final investment decision (due shortly) and subsequent notice from Kalium Lakes that it is ready to commence commissioning and production operations, the company said.

Kalium Lakes’ Chief Development Officer, Rudolph van Niekerk, said: “The close proximity and ease of access to the GGP offers significant cost advantages to the BSOPP, which has allowed Kalium Lakes to own and operate its own gas pipeline, spur and gas fired power station with funding provided by the Northern Australia Infrastructure Facility.

“Importantly, the award of the gas supply and gas transport operations contracts to Shell and APA are also within the budget allocated in the BFS and FEED outcomes. We can now also confirm that approximately 50% of our FOB cash operating costs have now been locked in, again on budget.”

The BSOPP project aims to commence production at 82,000 t/y of SOP in 2020, before ramping up to 164,000 t/y of SOP for domestic and international sale. An initial mine life of between 30-50 years is anticipated for a project designed to be a low cost, long life and high margin producer, it said.

Beyondie SOP project advances with Ebtec, DRA, Köppern, Firm Construction contract awards

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Kalium Lakes has awarded the key contracts for the engineering, procurement, construction management and commissioning associated with the development of the Purification Plant facilities at its Beyondie sulphate of potash project (BSOPP) in Western Australia.

The total value across the four key contracts awarded is in excess of A$60 million ($41 million), according to Kalium Lakes, and will see Ebtec GbR, DRA Global, Maschinenfabrik Köppern GmbH & Co and Firm Construction Pty join the project team.

The Beyondie SOP project aims to commence production at 82,000 t/y of SOP in 2020, before ramping up to 164,000 t/y of SOP for domestic and international sale. An initial mine life of between 30-50 years is anticipated for a project designed to be a low cost, long life and high margin producer, it said.

The contracts allow commencement of early works with the full scope subject to a final investment decision (FID), Kalium Lakes said.

“Importantly, all the contracts awarded are within the budget outlined in the bankable feasibility study (BFS) and front-end engineering and design,” the company said, with the agreements confirming the 15-month construction schedule, post FID, followed by a commissioning and ramp-up period.

The consortium Ebtec GbR is an arrangement between K-UTEC AG Salt Technologies and Ebner GmbR to provide engineering, procurement and supervision (EPS) services for the BSOPP, Kalium Lakes said. Kalium Lakes said both parties have worked together recently to provide similar services for a SOP plant in Austria that has been successfully running for several years. Ebtec will supply the process plant and provide equipment installation supervision, followed by the commissioning of the plant.

Ebtec’s EPS contract includes performance guarantees to ensure the quality of SOP production is in line with the requirements of an offtake agreement with fertiliser producer K+S and includes liquidated damages for performance and schedule, Kalium Lakes said.

An engineering, procurement and construction management contract has been executed with DRA, with that company taking the lead on overall BSOPP development and commissioning, according to Kalium Lakes. “DRA brings significant global and Western Australia specific project development experience, combined with SOP specific knowledge and experience that was developed with the involvement of DRA, since the prefeasibility study stage of the BSOPP,” the company said, adding that DRA has developed the basis for the overall project scope, budget and schedule.

Köppern has been awarded the engineering and supply of key equipment associated with the compaction plant for the production of granular SOP, Kalium Lakes said. “Köppern brings SOP-specific compaction experience and have successfully delivered these plants for other SOP projects, including K+S.”

A construction contract with Firm Construction has also been awarded for various construction services for the BSOPP. Firm is accredited under the WHS Scheme with the Office of the Federal Safety Commissioner, a requirement of the Northern Australia Infrastructure Facility financing the company has agreed, Kalium Lakes said.

Kalium Lakes’ Chief Development Officer, Rudolph van Niekerk, said: “Companies with SOP-specific experience and capabilities are hard to find, especially when looking for those that have taken projects from design into execution, then on to production. After years of investigation and months of negotiation, we have compiled a contracting strategy that brings a bankable solution, as well as achieving the next significant milestone to take us into the development stage of the project.”