Tag Archives: Certiq

Assmang orders battery-electric mining equipment for Black Rock manganese mine

Epiroc says a large fleet of battery-electric mining equipment will be deployed at Assmang Proprietary Ltd’s Black Rock underground manganese mine in the Northern Cape of South Africa after the two companies signed an agreement.

Assmang has ordered several of Epiroc’s battery loaders and mine trucks – the Scooptram ST14 Battery and Minetruck MT42 Battery, respectively – for the deployment. The order was booked in the March quarter of 2022 and is valued at SEK120 million ($12.5 million).

The order extends Assmang’s and Epiroc’s collaboration to use state-of-the-art solutions for optimised operations at the mine, Epiroc said. Assmang has previously ordered the same type of battery-electric machines for this mine, and, in 2019,  selected Epiroc’s Mobilaris Mining Intelligence digital solution, which provides superior situational awareness of the mining operation in real-time

“Epiroc is proud to support Assmang on its journey toward lower emissions through the use of our cutting-edge battery-electric machines, while also prioritising productivity and safety,” Helena Hedblom, Epiroc’s President and CEO, said.

The Scooptram ST14 Battery and Minetruck MT42 Battery machines, manufactured in Örebro, Sweden, are built to face the toughest conditions and are packed with intelligent features, according to Epiroc. They will be equipped with a Collision Avoidance System as well as with the telematics system, Certiq, which allows for automated monitoring of productivity and machine performance.

Epiroc captures battery-electric, automation order from Odyssey Mine owners

Epiroc has won a major battery-electric and autonomous fleet order from the owners of the Odyssey Mine in Malartic, Québec, Canada.

The order, from the Canadian Malartic Partnership, will be used in the new underground gold mine.

The Canadian Malartic Partnership, a 50:50 JV between Yamana Gold Inc and Agnico Eagle Ltd, is constructing the Odyssey Mine, which will become one of Canada’s largest gold mines when it is fully ramped up later this decade.

The ordered equipment includes a variety of drill rigs, loaders and mine trucks, with some of the machines will be battery powered. Automation features include Minetruck Automation and Scooptram Automation, which are part of Epiroc’s 6th Sense portfolio of digital solutions. By combining these solutions with Epiroc’s Traffic Management System, material handling is optimised within the mine, bringing benefits such as virtually eliminating the risk of collisions, Epiroc said.

Helena Hedblom, Epiroc’s President and CEO, said: “The Canadian Malartic Partnership is taking a massive next step with the new underground mine where our battery-electric and other advanced machines with state-of-the-art automation and traffic management solutions will help optimise safety and productivity. Epiroc and the Canadian Malartic Partnership have a history of successful cooperation, and we look forward to continue contributing to their success.”

The equipment order also includes education and training using sophisticated simulators, which was flagged by IM earlier this year.

This is the second equipment order from the Canadian Malartic Partnership. Epiroc also won a large order for drill rigs, loaders, and mine trucks in the September quarter of 2021.

The Odyssey Mine is located just west of the Canadian Malartic Partnership’s open-pit gold mine, which is still in operation, and to which Epiroc in previous years has provided Pit Viper surface drill rigs.

Odyssey is expected to feature an LTE mobile communication network, an automated fleet of 60 t trucks operated from the surface and on-demand ventilation, the Canadian Malartic Partnership has previously stated. All all of the major production fleet, including trucks, drills and LHDs, are also expected to be battery electric.

The Odyssey Mine will be accessed by a ramp and a shaft estimated to be 1,800 m deep. Plans are to extract 19,000 t of ore at an estimated grade of about 2.75 g/t gold and roughly 5,000 t/d of waste rock during peak operations.

Patrick Mercier, General Manager of the Odyssey Mine, said: “Over the years, Epiroc has clearly demonstrated its willingness to be a leader in the technical evolution of mining equipment, whether in electrification or automation. Obviously, this transition will not happen by itself. We are privileged that Epiroc has proposed us a collaborative approach in order to effectively integrate their equipment into the Odyssey Mine and actively participate in this evolution. The benefits from this collaboration will contribute to making mines even safer and jobs more accessible in the field.”

The equipment ordered during the March quarter includes battery-electric versions of the Boltec (an M10 Boltec, pictured) rock reinforcement drill rig, Simba production drill rig and Boomer face drilling rig (jumbo). It also includes an Easer raise boring rig, Scooptram loaders, and Minetruck haulers. The machines will be equipped with Epiroc’s telematics system Certiq, which allows for intelligent monitoring of machine performance and productivity in real time. Epiroc will also provide service and spare parts, as well as expertise on electrification solutions.

LKAB to boost remote drilling operations with new Epiroc Boomer, Boltec and Simba rigs

Epiroc says it has won a large order for a variety of underground mining equipment including Boomer face drilling rigs, Boltec rock reinforcement rigs and a Simba production drilling rig from LKAB in Sweden.

LKAB, Europe’s largest iron ore producer, is set to use the rigs at its Malmberget and Kiruna underground iron ore mines in northern Sweden. The order is valued at SEK105 million ($12.2 million) and was booked in the third (September) quarter of 2021.

“Epiroc and LKAB have a long history together as partners around innovative technologies, always aimed at optimising operations in the most productive and sustainable way,” Epiroc’s President and CEO, Helena Hedblom, said.

The machines include many advanced automation features, according to Epiroc.

For example, the Simba production drill rig will be operated remotely from a control room in the Kiruna mine. This rig adds to LKAB’s existing fleet of six Simba production drill rigs that are remotely controlled from the control room and two that are remotely controlled in the mine environment.

One of the Boltec machines (an example pictured) will also be equipped with a new automated pumpable resin system, a key component in Epiroc’s automated bolting development. All the machines come with Epiroc’s telematics system Certiq, which allows for intelligent monitoring of machine performance and productivity in real-time.

Epiroc to provide IAMGOLD’s Côté mine with autonomous blasthole drills

Epiroc says it has won a large order for surface mining equipment from IAMGOLD Corp in Canada that will optimise safety and productivity through advanced automation at its greenfield Côté Gold operation in Ontario.

The order includes several Pit Viper 231 and SmartROC D65 drill rigs for the open-pit gold development, which is currently under construction and expected to start production in the second half of 2023. The Pit Vipers will be fully autonomous, while the SmartROC D65 rigs are prepared for remote operation.

The order is valued at approximately SEK130 million ($15.1 million) and was booked in the September quarter of 2021.

“IAMGOLD, a returning Epiroc customer, is taking safety, sustainability and productivity extremely seriously,” Epiroc’s President and CEO, Helena Hedblom, said. “As IAMGOLD is preparing a new exciting mine project, we are proud to contribute to their success with our advanced machines and solutions for autonomous operation.”

IAMGOLD has previously employed different levels of autonomous drilling at its other operations using Epiroc Pit Vipers. It launched the first automated drill rig in West Africa with assistance from Epiroc back in February 2020 at its 90%-owned Essakane mine in Burkina Faso. This followed a series of automation steps carried out on the company’s fleet of Epiroc PV235 blasthole drills, beginning with the ‘Operator Assist’ phase back in 2016.

The Pit Viper 231 and SmartROC D65 surface drill rigs are built to face the toughest conditions while optimising productivity, safety and fuel efficiency, according to Epiroc. Advanced features include Epiroc’s telematics system, Certiq, which allows for automated and intelligent monitoring of productivity and machine performance.

Ivanplats to trial Epiroc battery-electric drills and LHDs at Platreef mine

Epiroc says it has won a significant order for battery-electric mining equipment from Ivanplats that will be used to develop its greenfield Platreef mine in South Africa in the “most sustainable and productive manner possible”.

Ivanplats, a subsidiary of Canada-based Ivanhoe Mines, has ordered several Boomer M2 Battery face drill rigs and Scooptram ST14 Battery LHDs (pictured).

These machines will be trialled during the Platreef underground mine’s initial development phase, Epiroc said, adding that Ivanplats has the ambition to use all battery-electric vehicles in its mining fleet at Platreef.

The order exceeds ZAR150 million ($10.2 million) in value and was booked in the June quarter of 2021.

Ivanhoe indirectly owns 64% of the Platreef project through its subsidiary, Ivanplats. The South Africa beneficiaries of the approved broad-based, black economic empowerment structure have a 26% stake in the project, with the remaining 10% owned by a Japanese consortium of ITOCHU Corporation, Japan Oil, Gas and Metals National Corporation, and Japan Gas Corporation.

The Platreef 2020 feasibility study builds on the results of the 2017 feasibility study and is based on an unchanged mineral reserve of 125 Mt at 4.4 g/t 3PGE+Au, project designs for mining, and plant and infrastructure as in the 2017 study; except with an increased production rate from 4 Mt/y to 4.4 Mt/y, in two modules of 2.2 Mt/y, for annual production of more than 500,000 oz of palladium, platinum, rhodium and gold; plus more than 35 MIb of nickel and copper.

The initial plan is to start at a mining rate of 700,000 t/y before scaling up. An updated feasibility study on the plan is expected to be published before the end of the year.

Helena Hedblom, Epiroc’s President and CEO, said it was “encouraging” that Ivanplats is considering going all battery-electric at Platreef.

“Battery-electric equipment is increasingly embraced by mining companies as it provides a healthier work environment, lower total operating costs and higher productivity,” she said. “The technology is now well established, and Epiroc is driving this change toward emissions-free mining.”

Marna Cloete, Ivanhoe Mines’ President and CFO, said: “We want to be at the forefront of utilising battery electric, zero-emission equipment at all of our mining operations. This partnership with Epiroc for emissions-free mining equipment at the Platreef Mine is an important first step towards achieving our net-zero carbon emissions goals while mining metals required for a cleaner environment.”

Boomer M2 Battery face drill rigs and Scooptram ST14 Battery loaders are built in Sweden, and are automation-ready and equipped with Epiroc’s telematics solution Certiq.

The equipment will be delivered early to Platreef in 2022. Epiroc will also provide on-site operator and maintenance training to Ivanplats, it said.

Epiroc intends to offer its complete fleet of underground mining equipment as battery-electric versions by 2025, and its full fleet for surface operations as battery-powered versions by 2030.

Epiroc to supply drill rigs, bolters, loaders and trucks to Mexico’s CoMinVi

Epiroc says it has won a large order for underground mining equipment from Mexican contractor CoMinVi for use at several mines throughout the country.

CoMinVi SA de CV, headquartered in Guanajuato, Mexico, has ordered a variety of Epiroc machines, including face drilling rigs, production drilling rigs, rock reinforcement rigs, loaders and mine trucks. The equipment will ensure the mines are operated with strengthened productivity, safety and cost efficiency, the OEM said.

The machines will be used at several mines in Mexico where CoMinVi serves as mining contractor. Aftermarket services such as on-site maintenance supervisor and spare parts consignment will be provided by Epiroc.

The total order value of the equipment exceeds $45 million, of which the majority was booked in the June quarter of 2021. The remaining part is expected to be booked in the second half of 2021.

“We are proud to partner with CoMinVi to enhance safety, productivity and sustainability in their operations,” Helena Hedblom, Epiroc’s President and CEO, said. “The equipment and services will support CoMinVi to successfully execute on their mining projects.”

Rafael Villagómez Contreras, CoMinVi’s CEO, said: “The acquisition of this new equipment is a historical part of CoMinVi’s growth in recent years and represents a competitive advantage for us. It will ensure our ability to respond immediately to our potential customers by having the necessary resources that allow us to be one step ahead of our competition. We are very satisfied with the commercial partnership with Epiroc as this is a long-term relationship that will be supported with a high-level technical backup and a reliable supply.”

The equipment includes Boomer face drilling rigs, Simba production drilling rigs, Boltec rock reinforcement rigs, Scooptram loaders and Minetruck haulers. The machines will be equipped with Epiroc’s Certiq system, which allows for intelligent monitoring of machine performance and productivity in real time, and some of the units will have Epiroc’s Rig Control System, RCS, installed. This system makes them ready for automation and remote control.

The equipment is to be delivered in 2021 and 2022.

Epiroc ‘new generation’ Boomer drill rig to launch in 2021

Epiroc is planning a “new generation” Boomer face drilling launch in 2021 as it looks to capture more market share in the underground mining contractor market.

Speaking at Epiroc’s Capital Markets Day Fika 2020 event on Monday, Sami Niiranen, President of Epiroc’s Underground division, said the new rigs would be designed for increasing both production and safety.

The company referred to the machine in presentation slides as a “true development rig, fully equipped for multi-task operation and automation”, with Niiranen adding that the Boomer will come with a battery-electric driveline option.

During his presentation, Niiranen also provided investors and interested parties with the latest numbers on Epiroc’s digitalisation and automation solutions.

He confirmed that more than 1,000 machines were now connected to the company’s Certiq telematics system, while there were circa-90 production Simba production drills operating autonomously. This came alongside around 50 automated underground LHDs and some 670 drills with full automation capability.

Epiroc to supply equipment, services for Codelco’s Chuquicamata underground mine

Epiroc is to deliver underground loaders, face drill rigs, rock bolting rigs and mine trucks to the Chuquicamata underground mine in northern Chile following an order from Codelco.

The large equipment order, which comes on top of the signing of a large contract for services at Codelco’s Andina mine and a large order for equipment used at its El Teniente mine, also includes several years of technical support and training. The order is valued at more than $20 million and was booked in April 2020.

Codelco, the world’s largest copper producer, opened the Chuquicamata underground mine in 2019 as it looked to transition the world’s largest open-pit mine into a technologically advanced underground operation. The transformation will extend the mine life by 40 years, according to Codelco.

Helena Hedblom, Epiroc’s President and CEO, said the company was proud to be a key partner of Codelco “as it significantly extends the life of the Chuquicamata mine in the most productive, efficient and safe manner possible”.

Juan Mariscal, Sourcing Category Manager at Codelco, says: “Epiroc was chosen because it complied with all the technical, safety and performance requirements that Codelco demanded for the Chuquicamata Underground Mine project, while being the supplier that provided the best economic proposal for all its equipment as a whole.”

The order includes multiple units of the Scooptram ST1030 and ST18 loader, the Boomer S2 face drilling rig, the Boltec M bolting machine, and the Minetruck MT65 (pictured), the highest payload capacity underground truck in the world.

The machines will be equipped with 6th Sense solutions for automation, connectivity and information management, Epiroc says. The solutions include Epiroc’s Rig Control System, RCS, which makes the equipment ready for automation and remote control, and Epiroc’s Certiq system, which allows for intelligent monitoring of machine performance and productivity in real-time.

Delivery of the equipment will take place later this year.

Epiroc loaders and drills set for Codelco El Teniente underground copper mine

Epiroc says it has won a “large order” from construction company Züblin International GmbH Chile Spa for equipment to be used for the expansion project at Codelco’s El Teniente copper mine in Chile.

Züblin International GmbH Chile, owned by STRABAG Group and the contractor for Codelco, has ordered multiple drill rigs and loaders for use in the El Teniente underground copper mine, with Epiroc’s state-of-the-art equipment ensuring “high productivity and safe operation as the mine will be deepened, extending its lifespan by an estimated 50 years”, Epiroc said.

The order totals around SEK135 million ($14.03 million) and was placed in the June quarter. It includes different models of the Boomer face drilling rig (including the Boomer E2), Simba production drilling rig and Scooptram loader, as well as on-site technical support.

The machines will be equipped with the Epiroc telematics system Certiq, allowing automated and intelligent monitoring of productivity and machine performance. Epiroc said delivery has started and will take place through early 2020.

Helena Hedblom, Epiroc’s Senior Executive Vice President Mining and Infrastructure, said: “We are proud to play a vital role as the El Teniente mine is expanded and gets to thrive for many more years in a productive and safe manner.”

Dirk Pförtner, Commercial Managing Director at STRABAG Spa Chile, said Epiroc had been able to put together a comprehensive offer that included not just equipment but also service support and in-depth training.

Epiroc helps Barrick Gold’s Hemlo mine go deeper with automation and teleremote control

An autonomous and teleremote solution from Epiroc has allowed Barrick Gold’s team at Hemlo in Ontario, Canada, to enhance safety, and reduce ventilation and climate control requirements, even as the underground mine goes deeper.

These innovations are the most recent addition to an automation programme at Barrick’s Hemlo open stope mine. The programme began with an autonomous truck circuit in 2007 and is now accelerating with a five-year plan following a year-long search for a solution offering the lowest cost, quickest implementation and solid product support, according to Epiroc.

Hemlo has produced more than 21 Moz of gold, and has been operating continuously for more than 30 years. It produced 196,000 oz last year and is expected to produce 200,000-220,000 oz this year.

The complex is made up of an open pit and underground mine, with the latter expected to operate until 2021 at an average production rate of approximately 3,600 t/d, according to the latest mine technical report.

Patrick Marshall, Manager Automation Projects for Barrick, said the company studied all available technology before settling on Epiroc’s solution.

“We had conferences with manufacturers and visited their facilities. We toured operations where their equipment was at work,” he said.

“We believe the Epiroc package featured the product support we wanted, had the best integration capability for our multivendor operation, had the right pricing model and, in general, was the best fit for our needs.”

Barrick preferred to use Cisco for wireless infrastructure, with Marshall explaining the Epiroc system was “easily adaptable for use with third-party wireless systems”.

For Hemlo, which is now being mined from around 1.4 km below surface, safety is the greatest benefit of the automation-ready Epiroc Scooptram ST14. Combining autonomous tramming with teleremote operation also increases productivity, according to Epiroc.

Hemlo Mine Superintendent Jon Laird said: “Automation and teleremote control get workers away from the operating environment to an office on the surface ‒ the ultimate in safe operation. And, since it continuously mucks from stopes at a steady rate even through shift changes, it eliminates having to move operators to it every shift.”

Laird said the 14 t-capacity Epiroc Scooptram is “so efficient it threatens to outpace crushing operations at the ore pass”.

One solution to this ‘overproduction’ being discussed is creating additional ore passes to give one crushing operation time to clear ore between dumps. The Scooptram loader can easily learn multiple routes and alternate between them.

“Other systems Hemlo looked at took up to a full shift for the route-learning process,” Epiroc said.

The automation zone is marked with a laseractuated barrier at Hemlo. Crossing this light curtain will trip a shutdown of the level and alarm those on surface. An electronic ‘key’ from a safety box near the light curtain is required before a unit can enter the zone.

Operator Wayne Locht said: “It (the key) connects the rig to the automation area so that the safety system knows that the rig is in the area.”

Equipment at Hemlo is tagged to display its location in the mine with Mobilaris real-time tracking software. The same Mobilaris technology is planned for miners’ hard hats by the end of 2018.

Once in the zone, Locht radios the operator waiting at the control room operator station on the surface, 1.4 km above the mine. The rig can now be operated from this vantage point.

Certiq, the telematics system installed on the Scooptram, will be important for tracking, documenting and analysing operational data to learn how much Barrick gains from its investment in automation, according to Epiroc.

Mucking is not yet an automated feature, so this task is carried out by Locht remotely once back on surface.

“Until the rig is refueled, after approximately 16 hours, no human being will visit the rig or enter the automation zone. Teleremote operators will monitor its routine, taking control only during loading and dumping operations,” Epiroc said.

Barrick’s next step is finishing the wireless infrastructure throughout the Hemlo mine, expanding the automation zones, and getting more loaders. A single operator will run more than one machine from a control station, and the mine will have more than one station. Operators at any station will be able to control any of the automated Scooptram loaders, anywhere in the mine.

Marshall said: “Today, we’re connected. Tomorrow we’ll have optimised fleet management. In the near future, we’ll achieve our ultimate goal – fully autonomous mining underground executed by our operators from the surface.”

Epiroc names five keys to success of this operation:

  • “Mobilaris real-time location tracking: Mine-wide use of Mobilaris Mining Intelligence not only gives Hemlo real-time equipment tracking, but the precise location of each person underground – a vital advantage in case of an emergency;
  • “Designed with operators in mind: Operators report high satisfaction with the ergonomics, power, comfort and features of the Scooptram ST14 loader. Transitioning to teleremote and autonomous operation is quick and easy to learn;
  • “Capacity and speed boost productivity: The Scooptram ST14 loader with 14 t bucket capacity gives fast, fully loaded tramming speeds rated up to 29.5 km/h on level ground and up to 4.8 km/h up a 25% grade;
  • “Safer, more comfortable environment: Automated LHD operation reduces ventilation and climate control requirements for deep mining operations and moves operators to a safer, more comfortable environment than is possible with line-of-sight radio remote control;
  • “Multi-use Wi-Fi: Wireless infrastructure for autonomous operation also enables live access to performance data and provides minewide network access for location tracking and communication capabilities like mid-interval reporting.”