Tag Archives: Epiroc

Epiroc books battery-electric orders from mines in Finland, Australia and Canada

Environmental, Equipment maintenance, Mine operation news, Mining equipment, Mining services, Power supply for mines, Precious metals, Sustainable mining, , , , , , , , , , , ,

Epiroc says it has recently secured orders for its second generation battery-electric machines from miners in Finland, Australia and Canada.

The orders come less than a year since the mining original equipment manufacturer launched the new range at an event in Örebro, Sweden.

In Finland in the September quarter, Agnico Eagle Mines ordered the Boltec E Battery rig for use at its Kittilä mine, Europe’s biggest gold operation.

The company, as part of the EU-led Sustainable Intelligent Mining Systems (SIMS) project where Epiroc is serving as a coordinator, has also been testing Epiroc battery-electric equipment. A Boomer E2 Battery has been operating for some months at the mine and, in August, a Minetruck MT42 Battery (42 t truck) and a Scooptram ST14 Battery (14 t LHD) arrived as part of the project.

Jari Kolehmainen, Production Manager at Agnico Eagle Mines, said the Boomer E2 Battery had been performing well and a diesel engine had not “been missed”.

He continued: “Operator feedback has been positive and we are looking forward to expanding our fleet with more electrical powered equipment in the near future. Therefore we are also very excited to be testing the battery-powered mine truck and loader. These tests are giving us the confidence to be a successful early adopter of this new and exciting technology.”

In addition to the orders and testing at Kittilä, several orders from other companies have been booked in previous quarters for battery-electric versions of the Boltec rock bolting rig, Boomer face drilling rig, Scooptram loader and Minetruck hauler, the company said.

Epiroc, upon launching its second generation machines in November 2018, said it had clocked up more than 60,000 hours of operating time with these electric machines. It is being helped along the way by battery maker Northvolt and ABB. Epiroc has committed to its Batteries-as-a-service offering that sees the mining OEM provide a warranty for the battery and provide both software and hardware updates on an annual basis.

The company launched its first battery-electric machines in 2016, adding, in November 2018, 14 t and 18 t LHDs, a 42 t truck and a mid-sized drilling family including face drilling, production drilling and rock reinforcement rigs. Epiroc aims to be able to offer its complete fleet of underground mining equipment as battery-electric versions by 2025.

The benefits of this technology include improved health and safety, lower total cost of operation and higher productivity. The advantage is especially significant for deepening underground operations where mining companies traditionally must invest heavily in ventilation to air out the diesel fumes.

Helena Hedblom, Epiroc’s Senior Executive Vice President Mining and Infrastructure, said: “We see very strong customer interest for our new battery-electric mining machines. The technology is now well established, and more and more mining companies are realising the significant benefits that come with using electric machines instead of diesel. We are proud to spearhead the mining industry’s drive toward a fossil-free future.”

New name and new speakers for MMH mining event in Seville

Base metals, Communications in mining, Environmental, Industrial minerals, Mineral exploration, Mineral project development, Mining equipment, Mining events, Mining policy, Mining safety, Mining services, Precious metals, Sustainable mining, Water management, , , , , , , , , , , , , , , ,

The international Mining and Minerals Hall (MMH), in Seville, Spain, has more than 70 speakers lined up for its next edition, taking place on October 15-17.

MMH 2019, taking place at the Seville Conference and Exhibition Centre (FIBES), is the third edition of the meeting. While it will keep the same format as the previous two events, this year’s MMH has changed focus. Previously named Metallic Mining Hall, the change is aimed at creating an inclusive meeting for the entire mining sector embracing sectors such as industrial minerals this time around.

The King, Don Felipe VI, Pedro Sánchez, President of the Government, and Juan Manuel Moreno, President of Junta de Andalucía, will be leading MMH’s Honorary Committee, which has devised an event that will attract participation from the main mining industries and representation from ancillary service companies. The exhibition area, which has been expanded since the last event in 2017, is to host more than 100 companies.

MMH has attracted a stellar list of speakers this time around, who will analyse the latest industry trends and share their experiences in the regional industry, which has recovered its role as one of the most important engines of the Andalusia economy.

As Javier Targhetta, CEO of the metallurgy company Atlantic Copper, and Commissioner of this new edition of MMH, said: “This evolution of the Hall can only be explained by the recovery of a sector which, in the last few years, has striven to find new ways and procedures to develop its activity efficiently and sustainably.”

Targhetta is right. In the two years since the last edition of MMH, the Riotinto copper mine has expanded, MATSA has ramped up its operations and, more recently, Cobre Las Cruces is considering a significant mine life extension through a new underground and pyrometallurgical project.

Targetta continued: “This is shown by the increase in the number of professionals from the different fields of mining who will participate in the scientific conference and will also enrich the knowledge of the conference attendants with their work, their experience and their innovative spirit.”

Sustainability and achieving a more sustainable, environmentally friendly mining industry will be a key theme of the conference, with roundtables such as ‘Competitiveness, sustainability and security of energy supply for mining and industry’ looking to confront the issue head on. This panel will see José Luis del Valle Doblado take on the chairman’s role, drawing on his experience as President of the MMH Scientific Committee and Chair of LAR ESPAÑA and WiZink.

The panel, ‘Circular economy opportunities for the mining industry’, meanwhile, will be moderated by Vicente Gutiérrez Peinador, General Manager of CONFEDEM, the National Mining Association of Spain. He will, no doubt, also have some thoughts to share on the sustainability panel given CONFEDEM recently became the fifth national mining association outside of Canada to adopt the Mining Association of Canada’s Towards Sustainable Mining® initiative.

Luis Montoto Rojo, Communications Director of Junta de Andalucía’s Taxation, Industry and Energy Department, will have his work cut out as moderator of a session titled, ‘Social licence to operate: mining industry management and its connection with society’. Miners in Andalucia, in recent years, have done well to win back the trust of local and regional communities following a tailings dam failure at the Los Frailes lead-zinc mine, in 1998, that damaged the two’s relationship. Expect to hear some examples of this positive engagement during the panel.

This is not all. The event program also includes presentations by José F Sánchez-Junco, CEO of explosives and blasting expert MAXAM, speaking on the subject, ‘Innovation and energetic materials in the mining operation’.

The Confederation of Rock and Industrial Mineral Extractive Industries (COMINROC) has played an integral role in organising the third edition of MMH, having signed an alliance with MMH and Congresos y Turismo de Sevilla (CONTURSA), the company managing the MMH venue, FIBES, back in March. Representing 10 sectors of the extractive industry, namely aggregates, lime, cement, industrial minerals, ornamental rock, clay, slate, magnesite, siliceous sand and gypsum, COMINROC’s participation was key in ensuring miners from these segments participated in this third edition. César Luaces Frades, Technical General Secretary of COMINROC, will present, ‘Extractive industry strategy for biodiversity: a key actor’, at the event.

Meanwhile, Glenn Orveillon, an expert in the circular economy and industrial leadership of the European Commission, will share his experience of working in the institution in a session titled, ‘Circular economy in the European Union’.

Atlantic Copper’s Targhetta will moderate a panel titled, ‘Present situation, threats and opportunities of metallic mining’, steering a stellar lineup of participants including Alberto Lavandeira, CEO of Atalaya Mining – the owner of the historic Riotinto copper mine – Audra Walsh, CEO of MATSA – the owner of three base and precious metal mines in Andalucia – Isabel Suárez Díaz, Secretary General of the Geological and Mining Institute of Spain, IGME; Juan Pedro Soler, CEO of Cobre Las Cruces – the only hydrometallurgical copper producer in Europe; and Mark Rachovides, President of Euromines.

The ‘Mining policies and investments’ panel will be moderated by Antonio García Muñoz, Managing Partner of Lener’s Mining Sector area; and ‘Biodiversity management in the extractive industry’ will be chaired by Lafarge Holcim España’s Pilar Gegúndez Cámara.

The following talks will also be given: ‘Raw materials and geopolitics’ by Isaac Querub, Co-Founder and Partner of Moka Consulting; and ‘Premises for the new Mining Strategy in Andalusia, starting point’, by Natalia González Herrera, Junta de Andalucía’s General Secretary of Industry, Energy and Mines.

Finally, several round tables will take a future view on the mining sector of Andalucia.

‘Challenges and opportunities in the rock and industrial mineral sector’ will be moderated by Aniceto Zaragoza Ramírez, General Manager of The Spanish Cement Association, OFICEMEN. Mining original equipment manufacturer Epiroc will be represented up on stage by José Manuel Sánchez Blanes, President of Drilling Solutions. He will moderate a panel titled, ‘Innovation and development in the mining industry: mining as a forward-looking project’. Given Epiroc’s investments in battery-electric and automated equipment for underground mines, he will have much to add here.

Horizon 2020, the European Union’s biggest research and innovation program ever with nearly €80 billion ($88 billion) of funding available over seven years (2014 to 2020), will also be discussed during the conference. Lydia González, Spain’s representative in the program’s committee, CDTI, will present, ‘Research and innovation on raw materials in Horizon Europe, UE’s 9th Framework Programme 2021-2027’.

There will also be a series of workshops at the event to suit all participants needs.

To hear more about the event, visit the website here.

International Mining is a media sponsor of the third edition of MMH in Seville

Battle for greenfield mining autonomy

Automation, Equipment maintenance, IoT, Mine operation news, Mining equipment, Mining events, Mining maintenance, Mining project news, Mining safety, Mining services, Steel and iron ore, , , , , , , , , , , , , , , , , ,

The big two global giants in autonomous mining truck solutions continue to battle it out in chasing new contracts, especially for greenfield mines that offer a chance to supply more profitable “new” autonomous fleets as opposed to retrofitting autonomous capability onto existing fleets.

The main battle grounds remain Australian iron ore in Western Australia’s Pilbara region and Canadian oil sands in the Alberta production hub centred on Fort McMurray, though there are also surface haul truck autonomy trials ongoing in other mine types such as iron ore in other parts of the world, gold, coal and copper.

In iron ore the competition has turned traditional norms on their head.

Rio Tinto, traditionally a Komatsu truck user, announced earlier in 2019 that it had agreed to work together with Caterpillar to create an automated mine operation at the Koodaideri iron ore project, in Western Australia. The agreement will see Cat® and dealer WesTrac supply and support mining machines, automation and enterprise technology systems for the new mine. Rio, in a separate release, said this would see the supply of a fleet of 20 new autonomous 793F trucks.

Then in September, BHP, traditionally a Caterpillar truck user, turned the tables again by announcing that it will deploy 41 new Komatsu 930E-5 ultra-class autonomous haul trucks at its new South Flank iron ore mine in the Pilbara region of Western Australia, commencing in October 2019.

But OEM battles aside, autonomy comes with its own issues. This includes the mine having sufficient network capacity in place but also other practicalities like how it ties in with haul road design and how it affects OTR tyre performance.

This tyre angle is being delved into in some detail by Tony Cutler, Principal at specialist consultancy OTR Global, at the forthcoming inaugural Truck & Shovel Conference from International Mining Events, running 19-20 September in Singapore at the InterContinental, Middle Road.

His talk, “Factoring tyres into autonomous haulage”, will point out that since 2008, over 400 autonomous haul trucks have entered commercial operation on open-pit mines and, while autonomous haulage offers improved productivity, safety and operating cost, he argues that the main constraint to maximising these benefits is tyres. This presentation identifies the limitations associated with tyres – some inherent to the tyres, others to the autonomous systems and operating environments – and suggests solutions.

Cutler will be joined in an autonomy related session by Drew Larsen, Director of Business Development, ASI Mining, in a presentation titled: ‘Autonomous Mining – more feasible than you might think’.

The company, 34% owned by global mining OEM Epiroc, began work on a project with Barrick Gold to retrofit and automate a fleet of Komatsu 930-E Ultra Class haul trucks at the Arturo joint venture operation in Nevada, last year, and judging from Barrick’s commentary in its June quarter results, the gold miner is happy with how things are going.

Interestingly, Barrick said initially none of the OEMs wanted to engage in the project, “due to the mammoth task of retrofitting an autonomous system to a 20-year-old fleet of ultra-class trucks and the technological limitations that come with that age of machine”.

Barrick found another partner in ASI that specialises in autonomous solutions both inside and outside the mining industry and has now successfully completed a proof of concept (POC) utilising five haulage units “that have delivered over 5.5 Mt faster than any other similar POC in the industry”, it said.

These autonomous solutions require a lot of data to be effective and while there are no shortages of nodes on equipment nowadays, the haulage and loading industry is still coming to terms with how best to leverage this data.

Speakers from Komatsu will be confronting this issue head on at the event, with Jason Knuth, Senior Manager – Data Solutions, and Simon Van Wegen, Product Manager – Data Solutions, presenting a keynote titled, “Data-driven designs for dynamic mining environments”.

The two intend to reveal how OEMs are leveraging the plethora of data nodes on smart equipment to adapt equipment and design solutions for the modern mine environment.

To hear from more speakers like this, register for Truck & Shovel by clicking here.

LKAB set to test Epiroc Easer rig at Konsuln

Mining equipment, Sustainable mining, , , , ,

LKAB says it is getting ready to test Epiroc’s Easer L raiseboring rig at its Konsuln test mine this month as part of the Sustainable Underground Mining (SUM) project it is taking part in.

The mobile rig is set to start work this month, with LKAB being Epiroc’s first customer in Europe to use it, according to Carlos Quinteiro, a specialist with LKAB’s Mining Engineering department.

Designed to drill opening holes in block cave, sub level caving and sub level stoping mines, the Easer L can also be used for precondition holes, paste fill tube holes and media holes. The rig works in drifts from 4.7 x 4.7 to 6 x 6 m. When drilling with a 750 mm diameter reamer, the Easer L can drill conventional holes up to 200 m and box holes and down reaming holes up to 60 m, according to Epiroc. It also has the capability to drill angled holes in any direction with a minimum range of 90°–60° from horizontal.

Quinteiro, who is also the Project Manager for the SUM subproject 1, said: “The rig can drill opening holes up to a maximum of 60 m. “We will start by test drilling 40-50 m and then evaluate the results.”

The drill rig will initially be used at level 436 in the Konsuln mine, which is the first level that has an increased sublevel height – of a total of 40 m.

“With an increased sublevel height, we have to be able to drill longer opening holes than our existing rigs can handle,” explained Quinteiro.

A number of different tests will be carried out to check LKAB’s quality and productivity requirements, the iron ore miner said. “Only after an acceptance test has been performed will a decision be made on whether Easer L can be used in production at Konsuln.”

Epiroc completes geotechnical consumables product line divestment

Equipment maintenance, Mining mergers and acquisitions, Mining services, , ,

Epiroc says it has completed the divestment of its geotechnical consumables product line to global investment firm Mimir Invest AB.

The products within this line are manufactured and assembled in Finland, Scotland and the US, and consist mainly of large down-the-hole hammers and related drill bits and casing advancement systems. It was previously part of Epiroc’s Rock Drilling Tools division.

The planned sale was originally announced on June 11.

The product line employed about 40 people in Epiroc who will all transfer to the new business, according to the company.

Drillco Mining, Miller Technology and Epiroc receive Ontario government funding

Diamond mining, Equipment maintenance, Mining consumables, Mining equipment, Mining finance, Mining policy, Mining services, Power supply for mines, , ,

Ontario’s government has invested over C$2.3 million ($1.7 million) in seven local businesses in North Bay, northern Ontario, the majority of which has gone towards mining equipment technology and service (METS) companies.

Vic Fedeli, MPP for Nipissing (pictured), was at Drillco Mining on Friday to announce C$250,000 to develop a diamond core drilling rig that can drill in reverse circulation, resulting in potential cost savings for the mining industry, the government said.

“Our government continues to foster a strong future in North Bay by supporting economic growth, creating jobs and reaffirming the North as a great place to live and work,” said MPP Fedeli. “It’s one more way we are signalling to the world that northern Ontario is open for business and open for jobs.”

Other investments include:

  • C$962,520 for Premier Mining Products Inc to expand its manufacturing operation of diamond drilling components and diversify its market;
  • C$400,000 for Foraco Canada Ltd to purchase additional drilling equipment to expand its business;
  • C$251,277 for Miller Technology Inc to develop a battery electric vehicle to replace the diesel vehicles currently used in most mines, and;
  • C$140,003 for Epiroc Canada to improve the resistance and performance of its mining equipment.

Epiroc pumps up rock reinforcement offering

Explosives and blasting, Mining consumables, Mining equipment, Mining safety, Mining services, Sustainable mining, , , , , , ,

Epiroc, together with LKAB, has developed a new solution for installing long-term rock bolts in poor rock conditions.

The pumpable resin system for underground rock bolting, designed for the mechanised bolting machines Boltec M and Boltec E models, is a result of the mining OEM and mining company’s collaboration within the EU-led Sustainable Intelligent Mining Systems (SIMS) project.

Epiroc says: “One of the more difficult rock reinforcement tasks in underground mining and tunnelling operations is how to install long-term rock bolts in poor rock conditions. Rock bolting, as a result, is often the bottleneck within the drill and blast cycle, leading to difficulties to predict work task scheduling.”

Blocky or friable ground often leaves drilled bolt holes blocked or partially blocked. This slows down, or in the worst case, prevents the introduction of bonding agents such as cement grout or resin cartridges into the bolt hole.

“The Epiroc and LKAB solution will allow a faster, more reliable and cost effective bolting alternative for long term rock reinforcement in difficult ground conditions,” Epiroc said.

Peter Bray, Global Product Manager, Epiroc, said: “An important factor to achieve a workable rock reinforcement solution is to have a system where the bolt design, bonding agent and bolting rig all work together to provide a robust and reliable bolt installation. To this end, Epiroc has worked hand in hand with a leading bolt and chemical supplier to create a bolting system that addressed the issues faced with long-term bolting in poor ground conditions.”

The result of this work is an integrated pumpable two-component resin system that can be used with a Self-Drilling Anchor style bolt in tougher ground conditions or, alternately, with a two-step hollow bolt in more moderate ground conditions.

“Having the ability to choose a long-term rock bolt that suits the ground conditions means that customers are able to achieve an optimal rock reinforcement regime in terms of function and budget,” concluded Bray.

Epiroc gifts COP 1238K rock drill to Colorado School of Mines

Careers in mining, Mining equipment, , , , , ,

Epiroc says it has donated a COP 1238K rock drill to the Excavation Engineering and Earth Mechanics Institute (EMI) at the Colorado School of Mines in the US.

The COP 1238K hydraulic rock drill for tunnelling and drifting applications updates testing equipment at EMI, the largest independent rock drilling and excavation research facility in the world, according to Epiroc.

Located in Golden, Colorado, the Colorado School of Mines is known globally for its expertise in topics related to earth, energy and the environment. EMI was established in 1974 to enhance education and research in the field of excavation technology for mining and civil underground construction, and the institute has become one of the world’s leading research facilities.

Epiroc said: “Over its 45 years of existence, EMI has developed a suite of physical property tests, cutter and cutterhead evaluation procedures for performance prediction, project costing, and design of mechanical rock excavation tools for all types of mechanical excavators in mining, civil underground construction, and microtunneling.

“The developed test procedures and performance/cost prediction models have been validated with extensive field data from excavation and drilling projects around the world.”

The rock drill donation came about through collaboration between Shawn Cheney, Epiroc Business Line Manager – Rock Drilling Tools, and Jamal Rostami, Director of the Earth Mechanics Institute. A member of the EMI industrial advisory board, Cheney facilitated the donation of the COP 1238K to replace EMI’s decades-old testing drill, Epiroc said. The new test cell installation was completed in February 2019.

Cheney said: “Epiroc has tremendous appreciation for and confidence in the work that EMI does. We recently partnered with EMI on a project related to the cutting technology on our Mobile Miner. We’re honoured to donate equipment that will help EMI continue to serve as a valuable resource for the mining and civil underground construction industries.”

The COP 1238K is developed to maximise impact power while optimising durability in underground applications, according to Epiroc, with its sweet spot being hole diameters from 2-3½ in (51-89 mm). It has a power rating of 12 kW.

The rock drill features a built-in reflex damper that contributes to improved drill steel economy and reduces wear on the rock drill, feed and boom, according to Epiroc. “A powerful stepless variable and reversible rotation motor provides high torque and excellent speed control. In addition, a long, slender piston matched to the drill steel delivers optimal impact power without damaging the drill steel,” the company said.

Rostami said: “The COP 1238K rock drill donation gives EMI the opportunity to perform full-scale testing using the latest in rock drilling technology. This test unit will drive research that contributes to more efficient and safer drilling operations in the industries we support.”

Epiroc lifts the lid on automation success in Q2 results

Automation, Environmental, Equipment maintenance, Explosives and blasting, IoT, Mining equipment, Mining finance, Mining safety, Mining services, Sustainable mining, , , , ,

After many years of automation talk, the mining industry finally appears to be investing in this new technology judging by Epiroc’s latest financial results.

The Stockholm-based company reported record revenue of SEK 10.6 billion ($1.13 billion), alongside a 25% year-on-year operating profit increase to SEK 2,263 million in its June quarter financials, but the most interesting elements from this release were comments from the company on automation.

Epiroc says it is a market leader in automation, connectivity and battery-electric vehicles, with the company noting customer interest in, and demand for these solutions, is growing quickly.

In the quarter, the company launched 6th Sense, its new offering of solutions to enable customers to optimise processes by connecting machines, systems and people using automation, information management and system integration, and to achieve higher production at lower operating costs.

Even though it is early days for this initiative, Per Lindberg, President and CEO of Epiroc, said the company has more than 2,500 connected machines on its books; a number that is rapidly increasing.

“For example, for production drill rigs, the number of connected machines has doubled in the last year. We also see that connectivity is an enabler for increased utilisation,” Lindberg said.

In underground drilling, Lindberg said more than 550 of its drill rigs are equipped for complete automation of the drilling process and, in surface drilling, it has the largest installed base of autonomous rotary drill rigs. On the latter, the world’s first fully autonomous SmartROC D65 down-the-hole drill rig is now operating in Canada, it said.

“Also, the interest in our next generation underground battery-electric vehicles continues to be strong and we received more orders for these machines in the quarter,” the company said.

Demand for OEM simulators, conversion kits high, Immersive Tech says

Careers in mining, Mining equipment, Mining safety, Mining services, Mining software, , , , , , , , , , ,

Immersive Technologies says it has engaged in an “unprecedented level” of mining machine simulator development for a diverse range of original equipment manufacturers (OEM) over the past year.

This trend is set to continue with projects underway for new and existing customers to build simulators for heavy machinery manufactured by BELAZ, Caterpillar, Epiroc, Hitachi, Iveco, Komatsu, Liebherr, MACK and Volvo, the company said.

In the last 12 months, Immersive Technologies has released new simulator modules (Conversion Kits®), for Cat Line of Sight Remote Control, Cat 777E Truck, Komatsu 930E-5 Truck, Liebherr R9200 Excavator, Sandvik DD311-40C Jumbo, Volvo FH16 Light Truck and many more, it said.

Investment in Conversion Kits for multiple OEM machines is continuing unabated with projects in development within the next months for: BELAZ 75131 Truck, Cat 994K Wheel Loader, Hitachi EX5600-7 Shovel, Komatsu 730E-8 Truck, Letourneau L-2350 Gen 2 Wheel Loader, Liebherr R9800 Excavator, Mack GU813E Light Truck and others.

Projects are underway to produce simulators for machines manufactured by BELAZ, Caterpillar, Epiroc (formerly Atlas Copco), Hitachi, Iveco, Komatsu, Liebherr, MACK and Volvo.

Wayde Salfinger, Executive Director – Marketing at Immersive Technologies, said: “Our investment in simulators for a diverse range of OEM’s machines is increasing, driven by demand from our customers. Immersive has always and will continue to be focused foremost on the needs of our customers, most of whom operate mixed OEM fleets.”

Salfinger added: “Immersive Technologies’ acquisition by Komatsu will not change our strategy, we will continue to support machines from all OEMs; that’s what our customers expect.” Komatsu announced, just last month, that it would acquire the mining simulation and training specialist.

Immersive Technologies credits its ongoing growth in demand on its proven and verifiable success in increasing mine profitability by optimising the safety and productivity of equipment operators. “These results are driven by a clear focus on integrating people, process, and technology to reduce risk, quantify training impact and effectively managing the training process,” the company said.