Tag Archives: Sudbury

RIINO, Rainbow Concrete partner on future demo site for innovative monorail haulage system

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RIINO, a company that refers to itself as a leading innovator in mining technology, has announced a partnership with Rainbow Concrete to establish a groundbreaking demonstration site at the Rainbow Concrete Quarry, in Ontario, Canada.

This site will showcase a zero-emission monorail system, spanning a continuous 1-km loop, demonstrating RIINO’s expertise and its transformative impact on mining operations.

RIINO has recently completed an in-depth, four-month scoping study backed by Agnico Eagle, Rio Tinto and Vale, utilising a consortium approach, supported by the Canada Mining Innovation Council. The technology is described as an innovative monorail haulage system targeting the reduction of the industry’s carbon emissions and achieving net-zero goals. It is designed to receive its power from the electrical grid which drives the internal, train-mounted motors as well as auxiliary on-board batteries for a complete electric and automated operation.

Set to launch in the December quarter of 2025, the Rainbow Concrete site will serve as a pivotal platform to validate RIINO’s technology on a full scale. Its objective is to rigorously assess key performance parameters and design criteria, ensuring the effectiveness and reliability of RIINO’s innovations in real-world scenarios. Following the initial testing phase, the site will be open to the community and mining industry, providing a valuable opportunity to showcase advancements in industry initiatives.

Aaron Lambert, RIINO CEO, said: “In the past two years, collaborating with Boris [Naneff, President of Rainbow Concrete] on various innovative tech trials has been incredibly fruitful. Our partnership has strengthened, driving forward industry innovation. Boris’ consistent support has proven invaluable to our consortium of mining partners and our technological advancements.”

A standout feature of the demonstration site is its minimal environmental impact, underscoring RIINO’s commitment to promoting environmental, social and governance initiatives within the mining sector while preserving natural landscapes, RIINO explained. Safety remains paramount for RIINO, and the integration of its technology into the demonstration site presents a unique opportunity to exhibit the operational safety advantages of RIINO’s solutions, further solidifying its dedication to safety excellence within the industry.

The company concluded: “This initiative signifies a significant milestone in RIINO’s project trajectory, advancing its mission to revolutionise the mining industry while emphasising environmental sustainability and operational safety.”

Riino zero-emission monorail haulage system receives mining company backing

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Riino, a company incorporating technology influences from monorails, subway systems and the mechanised raise climber, is a step closer to bringing its zero-emission material movement concept to reality, having signed up three mining company backers for a technology scoping study, utilising a consortium approach, supported by the Canada Mining Innovation Council (CMIC).

Agnico Eagle Mines, Rio Tinto and Vale are now all part of a CMIC-backed consortium pushing the Riino project forward under CMIC’s Surface Mining Alternative Haulage project. In addition, Riino has also been successful in achieving funding as part of Canadian government backing through the Mining Innovation Commercialization Accelerator Network.

Riino is an innovative monorail haulage system targeting the reduction of the industry’s carbon emissions and achieving net-zero goals, CMIC says. It is designed to receive its power from internal, train-mounted motors as well as auxiliary on-board batteries for a complete electric and automated operation.

The Riino concept originated out of President and CEO Aaron Lambert’s experience as a contract miner in Sudbury – a role that saw him interact and engage with many different technologies.

The standard 120-t (18% grade) or 400-t payload numbers used by Riino have been influenced by existing underground or open-pit mining profiles

Lambert has been working on Riino for several years, with the initial plan to produce a system that is both capex- and opex-efficient. The headline numbers associated with this are a targeted 50-80% reduction in haulage operating costs.

As time has gone by, the zero-emission element has created a further selling point for Riino, encouraging mining companies to consider its use alongside a host of other ‘green’ haulage alternatives to the standard diesel-powered truck and shovel fleet.

All three of the mining companies attached to the ongoing scoping study have been interrogating the data and designs Lambert and his team have assembled over recent months, and are now pledging financial resources to wrap some in-depth numbers and technical data around what it will take to build a prototype to a sufficient technology readiness level.

To this point, the power requirements for Riino have been based off existing specifications for both open-pit and underground mines. The standard 120-t (18% grade) or 400-t payload numbers have also been influenced by existing underground or open-pit mining profiles.

“We’ve had great early engagement from mining companies since we started the Riino project, and the latest backing from Agnico, Rio and Vale is tangible evidence of that,” Lambert told IM.

The three mining companies and Riino are currently engaged in this four-month study, which will be concluded by the end of this year. The idea is to then engage in another staged development process that could result in a full-scale prototype being built for testing at a location in Sudbury, owned by Rainbow Concrete Industries.

Trevor Kelly, Innovation Manager at CMIC, said: “We see the scoping study as a good opportunity for the industry to look at this solution. It offers a low-cost entry point and definitive outcome to enable companies to get involved initially, quickly. As with many other CMIC projects, we work with entrepreneurs and mining companies to find the ‘sweet spot’ between what money and resources are available, matching that to a relevant technology scope.

“As a result, it gives Riino and the mining companies a view on the potential of this technology and the possible paths forward.”

Gary Molloy, Innovation Manager at CMIC, added on the scoping study: “At this stage, it is all about building confidence in your company and your product.”

Each Riino locomotive – of which there are several making up a system – has internal, train-mounted motors to offer optimal driveline power across the system. These locomotives also come with wheels that have full attachment to the rails – via load-bearing, side-attachment and under-attachment wheels – similar to that of a rollercoaster. This eliminates the potential for train derailments, according to Lambert, saving potential system damage as well as downtime.

The inclusion of a Busbar able to provide 750 V of DC power comes out of the subway and surface transit space, meanwhile.

On top of this, the system has auxiliary on-board batteries to eliminate a significant amount of electrical infrastructure such as power cables and additional sub-stations.

This makes for a system able to offer speeds of up to 80 km/h, transport material lump sizes up to -760 mm, carry 120 t on a standard 18% incline road/ramp and navigate road widths of 1.8 m.

The Riino system has auxiliary on-board batteries to eliminate a significant amount of electrical infrastructure such as power cables and additional sub-stations

Lambert concluded: “Riino’s ambitious journey to revolutionise material movement in mining has gained substantial momentum and is swiftly progressing toward realisation.

“This pivotal phase, marked by rigorous study and financial commitments, aims to propel Riino towards a prototype build, positioned for testing in Sudbury. With a scoping study drawing to a close by year-end and subsequent developmental stages on the horizon, Riino stands poised to redefine mining logistics, offering a glimpse into a greener, more efficient future.”

DavidRea-Tucson-ElectricMine2023

Cat R1700 XE battery-electric LHD completes the test at Glencore Nickel Rim South

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The first field follow trial of Caterpillar’s R1700 XE battery-electric loader has been deemed a success by one Glencore trial participant, with the machine anticipated to surpass the productivity performance of the equivalent diesel LHD running at Glencore’s Nickel Rim South mine, in Sudbury, Canada.

Speaking in a video, Paul Kant, Glencore’s Maintenance General Foreman at the mine, said the battery-electric loader was likely to outperform the diesel-powered Cat® R1700G it was being benchmarked against at the operation over the trial period.

The mine has been using the machine, a 15-t payload loader, as part of ongoing plans to incorporate new technology at its Sudbury Integrated Nickel Operations. This includes the development of an all-electric equipment fleet at the Onaping Depth project.

The Sudbury Integrated Nickel Operations have played a significant role in the development of the R1700 XE, hosting a proof-of-concept trial of a battery-electric R1300 LHD at one of the mines where the machine ran in trials alongside its diesel equivalent. Caterpillar used the insight gained from this testing to develop the commercial R1700 XE.

The R1700 XE is rated with a 24,190 kg lift and tilt breakout, and, according to Caterpillar, features a battery-electric design that delivers superior productivity in underground applications with the benefits of minimal heat and no engine exhaust emissions. It offers an 18 km/h top speed.

It is designed to work with the Cat MEC500 Mobile Equipment Charger, a 1,656 kg (2,037 kg with optional skid) portable charger that, Caterpillar says, eliminates the need for regular battery handling and swapping, allowing for more efficient charging and production. The MEC500 offers a 500 kW capability at a range of 300-1,000 V and up to 700 Amps. The adjustable output can be used to trickle charge or quickly charge the R1700 XE – with a single unit delivering a full charge to the R1700 XE in less than 30 minutes or two units in parallel achieving this in less than 20 minutes.

The R1700 XE in Sudbury, working alongside either one or two MEC500s, has clocked more than 11,000 machine hours. During initial test operations, the customer indicated a circa-320,000 kg reduction of CO2 emissions and displayed a more than 10% improvement in speed on grade.

According to Glencore, the R1700 XEs Caterpillar has put out in the field to date have also exhibited lower energy consumption compared with the diesel equivalent – more than 10%, in fact

Speaking at The Electric Mine 2023 conference in Tucson, Arizona, in May, David Rea, VP and General Manager, Caterpillar Inc (pictured at the top), said of the machine: “We’re delivering for our customers improvements in safety, cost, productivity and sustainability.”

Machine availability in these field-follow trials has been helped by an up to 150-minute run time between charges and an average 18.5-minute charge rate with the dual chargers.

According to Glencore, the machines Caterpillar has put out in the field to date have also exhibited lower energy consumption compared with the diesel equivalent – more than 10%, in fact. And, while trials to date have all been in manual mode, Rea said the R1700 XE units in the field could be equipped for teleremote operation and were also “factory ready” for Caterpillar’s fully autonomous loading system.

Operations are being facilitated thanks to some “800 channels of machine data” flowing off the machines to those supporting the loaders, Rea said. This has allowed personnel from Caterpillar and Cat dealers to diagnose problems in the field and optimise the machine’s charging and operating strategies.

While Caterpillar continues to clock up the operating machine hours for its R1700 XE, it is also in the process of developing its first battery-electric truck.

“We’re not just stopping at the loader; we also need a truck to go alongside that loader,” Rea said in Tucson, adding that this would be a three-pass match for the R1700 XE – therefore, a truck boasting at least a 45-t payload.

Rea confirmed the new truck would be charged by the MEC500, but the company was working on both a fast charge and battery swap option for the vehicle.

“Our alliance with Newmont is leading the development of this truck,” Rea said, referencing a strategic alliance Caterpillar and Newmont announced in 2021 to deliver “26 first-of-a-kind battery-electric autonomous vehicles in both an underground and open pit operation by 2027”.

This agreement involves the introduction of these vehicles to Cripple Creek and Victor (open pit) and Tanami (underground) in USA and Australia, respectively.

“The first deployment of this [battery-electric] truck will be at Newmont Tanami,” Rea confirmed at the event.

Vale, Epiroc planning for automation shift with battery-electric loaders at Creighton

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The industry has been told continuously that there are plenty of synergies between automation and electrification when it comes to loading and haulage, yet the hard evidence of this complementary nature has not yet surfaced. That could be about to change if a trial at Vale’s Creighton mine in Sudbury, Ontario, proves successful.

Vale has been a key electrification partner for mining OEMs and service providers, testing out a whole host of battery-electric equipment from light utility vehicles to 42-t-payload trucks at its deep mines in Sudbury. This builds on its experience of running diesel-electric Kiruna trucks since the mid-1990s at the Coleman mine (also in Sudbury).

The miner has also commenced trials on surface with battery-electric trucks and is set to commence trolley assist operations at its massive Carajas iron ore mining complex in Minas Gerais, Brazil, later this year.

The variety of testing the company has carried out – in terms of the types of mining operations, vehicle setups, charging methods and electrical infrastructure – means it can be considered an electrification pioneer.

Now, it is looking to combine this experience with its knowledge of autonomous loading operations – again an area of the technology space it is considered a leader in.

In partnership with Epiroc, a battery-electric and automation project is in the planning stages at Vale’s Creighton underground mine.

The two companies commissioned four Epiroc ST14 Battery Scooptram and two MT42 Battery trucks at the operation in preparation for the deepening of the mine in the December quarter of 2022. Full-scale operation is ramping up with a first charging bay already commissioned and new ones coming in the next months, a Vale spokesperson told IM.

“The next steps will be to leverage the autonomous capability of those battery-electric scoops to enable operations between shifts depending on the application at the mine,” the spokesperson said.

Vale has previously said it will transition to an all-electric fleet at Creighton as part of its plans to develop the orebody down to circa-3km below surface.

MacLean opens doors to R&D facility, shows off latest mining innovations

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MacLean has opened the doors to its Research & Training Facility in Sudbury, Ontario, for the first time since acquiring the underground R&D lab in 2018.

The company welcomed industry VIPs to tour its facility and get behind-the-scenes access to the range of MacLean product development spanning mobile equipment electrification, automation and digitalisation.

Guests had the chance tour the ‘Ducky Decline’ to get demonstrations of MacLean ground support installation robotics, as well as video remote control for the secondary reduction application in the underground mining cycle. In addition, the open house also provided the chance for visitors to get up close with a battery-electric version of the company’s latest model of shotcrete sprayer – the SS5 with Quickscan thickness imaging (graphic below) and Chemsave accelerant savings technologies – as well as the latest addition to the MacLean Utility Vehicle product line – the GR5 Grader – purpose-designed for the rigours of the underground environment.

“The pandemic didn’t set us back in terms of pushing forward with product development, but it did force us to delay being able to show the mining world just how much of an innovation engine this underground facility truly is for us,” MacLean President, Kevin MacLean, said. “I was thrilled to be there with Don this week to welcome everybody and deliver the message in person: MacLean is committed to investing in paradigm-changing mining vehicle innovation that helps make the industry safer and more productive.”

Stella Holloway, MacLean Vice President of Northern Ontario Operations, added: “Our Research & Training Facility is also an active collaboration space with the broader industry, through our existing training partnership with Cambrian College’s Centre for Smart Mining and the great work we’re doing training the next generation of mine worker. Now that we have the ability to open our doors and show, not just tell industry colleagues what we’re doing as a mining innovators, it feels great – I look forward to this type of in-person dialogue getting reinstated and ramping up in the months and years to come.”

Maarten van Koppen, MacLean Vice President of Product Management, said the company was cognisant that there are hurdles to broader adoption of electrification, automation and digitalisation across the global mining industry, but he stressed that the upside benefits meant the effort was worthwhile.

“That’s why having this facility is so critical to our ability to deliver mobile equipment solutions that not only solve today’s problems, but also create the foundation for the next generations of mine design and operations around the underground mining globe,” he said.

David Jacques, MacLean VP of Engineering, stated: “The company as a whole persevered through the pandemic to get rigs designed, built, shipped and commissioned, which wasn’t always straightforward. It’s why they call it ‘innovation’ – not just continually improving the way things are currently done, but also asking: is there a different way to tackle this problem that will deliver paradigm-changing safety and productivity dividends? This is how we think at MacLean, and the Research & Training Facility allows us to put that philosophy into action.”

NORCAT’s Underground Centre to host Mining Transformed

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NORCAT is to host Mining Transformed, the world’s first technology exhibition in an underground operating mine.

Mining Transformed will occur at the NORCAT Underground Centre, a state-of-the-art operating mine located in the City of Greater Sudbury, Canada, on September 26-29th, 2022.

Mining Transformed 2022 will, NORCAT says, provide a unique hands-on opportunity for exhibitors and visitors to engage underground among live demonstrations of emerging technologies that are poised to transform the global mining industry.

Over the course of four days, NORCAT’s goal is to enable the “builders” of innovation and the “buyers” of innovation to connect and conduct business in an ecosystem like no other in the world.

Don Duval, CEO of NORCAT, says: “NORCAT is thrilled to host the world’s very first technology exhibition in an underground operating mine. Our investments in the Underground Centre have proudly created a unique operating mine that enables companies from around the world to develop, test, and demonstrate emerging technologies creating a vibrant ‘active laboratory’ to see and touch the future of the industry. We are excited to welcome partners, tech exhibitors, mining executives, and visitors from around the world next year.”

Over the four-day exhibition and trade show, participants will have an opportunity to engage in a variety of activities.

Technology companies will be on-site conducting live demonstrations – both underground and on surface. Thought leaders will deliver talks and participate in panels and roundtable discussions on provocative topics challenging status quo thinking in the mining industry. In addition, angel investors and private equity and venture capital firms will be available to meet with emerging tech companies to discuss potential investment opportunities.

Komatsu and Vale’s DynaCut Garson collaboration to be highlighted at MINExpo

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Komatsu and Vale are set to reveal more about their underground hard-rock mechanised cutting technology collaboration at the upcoming MINExpo 2021 event next month.

The companies, through the Canada Mining Innovation Council, have been engaged on a project to advance the future of underground hard rock excavation through optimising use of Komatsu’s DynaCut mechanical cutting technology.

The technology was previously tested at the Cadia underground mine in New South Wales, Australia, operated by Newcrest Mining, which IM revealed last year as part of an exclusive interview with Vale’s Luke Mahony, Head of Geology, Mine Engineering, Geotechnical and Technology & Innovation for the Global Base Metals Business; and Andy Charsley, Project Lead and Principal Mining Engineer, Technology & Innovation.

Vale and Komatsu will start trialling DynaCut’s capabilities on Komatsu’s new MC51 machine at Vale’s Garson Mine in Sudbury, Ontario, Canada, shortly, working together to increase the pace at which the innovative technology will be available to the larger market.

The machine is set up at Garson and expected to start cutting in the next month, IM understands.

“True innovation requires effective collaboration between the end user and suppliers to ensure the technology meets the needs of the industry,” Dino Otranto, Chief Operating Officer of North Atlantic Operations and Asian Refineries for Vale, said. “This partnership is that first step to really prove and understand the technology, while meeting our high standards for safety.”

Through more than 10 years of research and development, Komatsu says it has determined how to break rock continuously and precisely through a fully-electric system that outputs zero emissions. By automating and controlling processes so the machine can be operated remotely via line of site, Komatsu customers can move their operators further from the cutting face and from harm’s way leveraging DynaCut technology and the MC51 machine, it said.

Rudie Boshoff, Director of Hard Rock Cutting Systems at Komatsu, said: “We’re excited to be trialling this new machine and technology because it offers the potential to really change the way our customers mine. Not only does the DynaCut technology provide a very controllable way of cutting rock – within 50 mm accuracy to plan – the machine itself, the MC51, is designed to advance more sustainable mining methods by reducing the amount of equipment required to get to the orebody.”

Komatsu and Vale will be co-presenting about their partnership to drive innovation on September 13, 2021, on stage at the Komatsu booth in Las Vegas.

Just this week, Hillgrove Resources said it was set to trial the DynaCut technology on an MC51 machine to develop a portal and underground decline at the Kanmantoo mine in South Australia following a A$2 million grant from the South Australia Government.

Evolution enlists RCT and its Guidance Automation tech to transform Red Lake gold mine

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Evolution Mining has selected RCT and its ControlMaster® Guidance Automation technology to help “transform” its new Red Lake mine in Ontario, Canada.

Evolution has embarked on a three-year investment strategy to restore the newly acquired Red Lake mine to a safe, highly efficient, long life and low-cost operation providing strong value for shareholders. This followed its acquisition of the operation from Newmont in November 2019 in a deal that could eventually rise to $475 million.

RCT has previously worked with Evolution Mining on transitioning its Mungari operations in Western Australia’s Goldfields region to its fully-autonomous technology solution.

To assist in the Red Lake turnaround strategy, RCT will commission its interoperable and scalable ControlMaster Guidance Automation technology to the underground loader fleet.

RCT says it is working closely with Red Lake’s leadership team to seamlessly integrate the new technology to enable greater productivity efficiencies to support Evolution Mining’s transformation strategy.

“The technology will unlock significant value for Evolution Mining by ensuring optimal machine performance, higher speed autonomous tramming, and reduced machine damage,” RCT said. “The technology will deliver faster production cycle times and reduced unplanned downtime across the loader fleet.”

The loaders will be controlled from either the surface-based ControlMaster Automation Centre or the customised underground Automation Centres designed specifically for easier transfer via the mine shaft hoist system.

This solution safeguards machine operators by relocating them away from hazards commonly found at the mine face and significantly reduces shift handover times, lowering overhead costs and resulting in greater site efficiencies, RCT said.

Kirsty Liddicoat, Red Lake General Manager, said: “We are very pleased to be partnering with RCT to introduce modern technologies to Red Lake as part of our transformation process. RCT equipment will enable higher productivity and efficiencies from our underground scoop fleet, while improving safety for our people.”

RCT’s Mining Business Development Manager, Ryan Noden, said ControlMaster is an ideal solution to help deliver the operational transformation that is aligned to Evolution Mining’s Red Lake strategy.

“The advanced features of the ControlMaster Automation technology means Red Lake will be able to quickly achieve improved production efficiencies from its loader fleet, with a greater level of safety for its operators,” he said. “Red Lake will also benefit from selecting a truly interoperable technology provider that can collaborate closely with them to realise further mobile equipment automation opportunities as further optimisation of the asset is achieved.”

Noden added: “RCT has a proud history of delivering value to the Canadian mining sector and we look forward to continually delivering to them with our cutting-edge technology backed by our dedicated in-country support team based at the company’s facility in Sudbury, Ontario.”

Evolution’s vision is to restore Red Lake to be one of Canada’s premier gold mines sustainably producing 300,000-500,000 oz/y of low-cost gold, Jake Klein, Evolution’s Executive Chairman, has said.

Major Drilling’s drilling dominance aim strengthened with new Manitoba office

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Major Drilling has opened a new office in Manitoba, Canada, as it looks to expand its contract drilling services and streamline its operations.

Completed at the end of 2020, the new 29,000 sq.ft (2,694 sq.m) operations head office houses an enlarged maintenance shop, parts warehouse and administrative offices. It also includes a 3.2 ha storage yard.

“We are proud of our long history in Manitoba,” Barry Zerbin, General Manager of Canadian Operations, said. “With our expanded space in Winnipeg, we can better serve our clients throughout the country and continue the specialised drilling results we are known to deliver.”

The new building stands over 8.5 m tall among developments inside the ‘CentrePort’ 8,094 ha inland port and foreign trade zone. The zone is home to North America’s largest tri-modal World Trade Center located in Rosser, part of the Winnipeg metro area, Major Drilling says.

The CentrePort campus positions Major Drilling well logistically. The geographic centre of Canada is mere kilometres from the new building where the shop, maintenance, and support staff supply crews, drills and parts across the country. The new building adds to the already strong and established framework of Major Drilling branches and shops throughout Canada including locations in Flin Flon, Sudbury, Rouyn, Timmins and Yellowknife, the company says.

The new Winnipeg location services Major Drilling’s Canadian operations with 24 offices for administration office staff, the human resources, safety and operations departments, and country managers. The maintenance team, with over a dozen employees, is housed in a 743 sq.m shop containing four full-sized bays with over 7.5 m in ceiling clearance to service all rig types in the Major Drilling fleet. The warehouse team works in a 650 sq.m facility containing inventory and spare parts. The building can also accommodate in-house training schools for additional crews coming aboard to meet client needs.

From left to right: the new Winnipeg branch location includes an 743 sq.m shop containing four full-sized bays with high ceiling clearance to service all rig types in the Major Drilling fleet; 24 offices for administration office staff; and a 650 sq.m foot facility containing inventory and spare parts

Zerbin says the expanded space allows the Winnipeg Branch to service Major Drilling’s clients in the province which include Hudbay Minerals in Flin Flon/Snow Lake; Vale in Thompson; 1911 Gold in Bissett; and Yamana Gold in Monument Bay. It also increases capacity for clients across Canada such as Foran Mining, Nighthawk Gold Corp and Sabina Gold & Silver.

Manitoba is a long-established operations area for Major Drilling. In 1998, the company completed the acquisition of the Midwest group of companies in Canada, which operated for more than 70 years of in central Canada and the Arctic. Midwest was one of the largest drilling companies in Canada with over 115 drills (80 surface, 35 underground).

The new Winnipeg office is opening just as the mining industry enters a projected upcycle in activity, according to Major Drilling.

“In 2021, Major Drilling continues its strategy of dominating specialised drilling across the globe,” the company said.

MacLean reinforces shotcrete ops with new EV sprayer, transmixer

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MacLean Engineering has become renowned for its battery-electric equipment in the last four-to-five years, having announced its electrified plans at MINExpo 2016, and steadily upped its offering in line with industry demand.

Yet, it is not the only company in its field backing battery-powered production support developments underground.

Recognising the same trend that led to MacLean initiating its EV Series program in 2015, its competitors have also looked to electrify their own diesel-powered units.

Few of them to this point have clocked up the same amount of operating hours on battery that MacLean can boast; even fewer of them have gone beyond the limits of their diesel-powered predecessors with the adoption of new opex-enhancing technology and safety additions.

The company is now leveraging this experience with the launch of a new shotcrete-transmixer combination that, MacLean says, will make it the only OEM able to offer fully electrified, articulated shotcrete operations purpose-designed for underground mining applications.

Jonathan Lavallee, Product Manager – Shotcrete Equipment, got IM up to speed with developments.

“The SS5 battery-electric shotcrete sprayer is now mechanically complete,” he said ahead of the launch today. “We’ve tested it at our underground test mine and it has exceeded our expectations.”

Filling out an offering of shotcrete sprayers that includes the diesel-powered SS2 and SS3 machines, the battery-powered SS5 shotcrete unit is close to 7 ft (2.13 m) wide and is the first-ever MacLean sprayer to have a forward-facing cab for a better view of shotcreting operations from inside the cab.

In addition to a better view, the shift from mid-ship to forward-facing cab has also aided with placing the batteries and the EV components on the rear side of the machine to ensure rebound dust and particulates from shotcrete operations are not getting inside the EV components, Lavallee said.

Alongside this machine will be the 2.59-m-wide battery-powered TM3 concrete transmixer, which is based on a diesel-equivalent machine already on the market and will serve the SS5’s shotcrete needs.

Like all of MacLean’s EV Series machines, the SS5 sprayer will be able to tram on battery and connect to the power infrastructure within the mine for spraying.

This might not be all, according to Lavallee.

“Depending on the size of your heading, the battery re-generation capability on site and the air quality/quantity, there could be an option to shoot on pure battery,” he said.

Testing at the MacLean Research and Training Facility in Sudbury saw the prototype machine complete two full mixer trucks worth of shotcrete – roughly 12 cu.m – while still having enough battery power remaining to conduct a thorough wash down and washout of the equipment and tram to the nearest point of recharge, according to Lavallee.

While there was no on-board compressor fitted to this prototype – with the machine using mine air at the test facility – Lavallee is confident the commercial unit will provide the option of spraying off battery for parts of a mine where power services have not yet been established.

“Depending on the size of your heading, the battery re-generation capability on site and the air quality/quantity, there could be an option to shoot on pure battery [with the SS5],” Jonathan Lavallee says
There is more to the SS5 than battery-powered operation alone, which Lavallee, a man with shotcrete experience at Oyu Tolgoi, Grasberg, Outotec and GCP Applied Technologies, is keen to talk up.

Fitted with a “first of its kind” automatic accelerator dosing system and the company’s Auto Doser platform, Lavallee says the machine will allow operations to save money on shotcrete consumption, increase the quality of material going onto the walls and, most importantly, create a safer environment for miners.

“My mission has always been to ensure the product is 100% quality and reacts and solidifies as it is supposed to without causing any falls or damage to personnel or equipment,” he said.

Other than the new accelerator, the system will use sophisticated scanning technology for shotcrete thickness monitoring.

“That will, again, enable you to enhance the quality of the material going onto the drifts and headings,” Lavallee said. “It will also eventually help with cost reductions through reducing overshooting.”

These elements, combined, could have a significant impact on the operating cost associated with the SS5, with Lavallee hinting at 30-60% savings from the dosing system, and plus-20% savings in shotcrete consumption with the use of the accelerator and real-time scanning technology.

The Australia market will be the first to test out the new sprayer, with a unit set to be delivered to a customer site in the June quarter. Ahead of this, it is heading to the company’s branch in Elko, Nevada, for additional testing.

This unit will also be equipped with a newer type of battery MacLean is currently putting through its paces, in addition to an in-development compressor.

MacLean, again, appears to have not only electrified its mining equipment niche; but reinforced it with all the technology smarts forward-thinking miners are after.